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Supplied By www.heating spares.co Tel. 0161 620 6677

39

Instructions for installation and servicing ecoTEC

7.2

Servicing the burner module

7.2.1 Removing the burner module

The burner module consists of the burner, fan, gas valve
und the gas supply (mixer tube). These four components
make up the complete assembly, the burner module.

Danger!

There is danger of being injured or burnt by the
burner module and at all components carrying
water. Only carry out work on these compo-
nents once they have cooled down.

Proceed as follows to remove it:
•  Turn off the boiler
•  Isolate the electrical supply to the boiler.
•  Remove boiler bottom cover by releasing the two

spring retaining lugs and lowering the rear of the bot-
tom cover.

• Gently pull the bottom cover backwards to remove

from the appliance.

•  Turn off the gas service valve.
•  Turn off the boiler CH service valves.
•  Loosen screw, release the front case spring retaining

clips located beneath the front edge of the appliance.

• Remove the front casing by easing forward the bottom

edge and gently lifting.

• Lower electronic control box.

2

3

1

Fig. 7.1 Dismantling air intake pipe

• Remove screw (

2

) and remove the air intake pipe (

1

).

• Disconnect the gas supply (

3

) on the gas valve. Ensure

the corrugated gas pipe does not twist by holding the
flattened section of the pipe, with an open ended
spanner, whilst loosening the union nut.

Caution!

Damage to corrugated gas pipe!
Under no circumstances must the burner mod-
ule be suspended from the flexible corrugated
gas pipe.

10

11

9

8

4

5

6

7

Fig. 7.2 Dismantling burner module

• Disconnect HT lead (

5

) and earth lead (

6

) from spark

electrode.

• Remove four nuts (

4

) from burner manifold.

• Disconnect two electrical connections (

7

and

8

) from

fan and gas valve.

• Pull forward and remove burner, gas valve and fan

assembly (

9

) from integral condensation heat

exchanger (

10

).

Note

You can suspend the burner module on the hook
(11) while carrying out maintenance tasks.

• After removing the thermal compact module, clean

the components as described below.

7.2.2 Cleaning the integral condensation heat

exchanger

Caution!

Protect the electronics box against sprayed
water.

Inspection and maintenance 7

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Содержание ecoTEC plus 612

Страница 1: ...EC plus 612 ecoTEC plus 615 ecoTEC plus 618 ecoTEC plus 624 ecoTEC plus 630 ecoTEC plus 637 ecoTEC plus 824 ecoTEC plus 831 ecoTEC plus 837 ecoTEC pro 28 ecoTEC pro 24 Instructions for installation an...

Страница 2: ...ensate drain pipe 22 4 12 Heating connection 23 4 12 1 Heating flow and return connection 23 4 12 2 Pressure Relief Valve 24 4 13 Connecting the flue system to the boiler 24 4 14 Electrical connection...

Страница 3: ...iphon 41 7 4 Checking the expansion vessel 42 7 5 Recommissioning the boiler 42 7 6 Test operation 42 8 Troubleshooting 42 8 1 Logical fault finding procedure 42 8 1 1 Status codes 43 8 1 2 Diagnostic...

Страница 4: ...ic hot water Domestic hot water is supplied directly from the boiler without requiring a copper cylinder cold water tank feed and expansion vessel and associated pipework Domestic hot water has priori...

Страница 5: ...al and the adherence to the inspec tion and maintenance conditions Danger Any incorrect use is forbidden The appliances must be installed by a competent person who is responsible for adhering to the e...

Страница 6: ...urn at maximum thermal load 80 C flow 60 C return 40 74 40 83 40 70 40 74 40 74 C C NOx class 5 Protection class IP X4D max flow temperature 85 C Adjustable flow temperature Default setting max 75 C 3...

Страница 7: ...7 0 3 2 8 3 4 2 11 2 4 8 13 9 5 7 17 1 g s g s Exhaust temperature at minimum thermal load 40 C flow 30 C return at maximum thermal load 80 C flow 60 C return 40 70 40 75 40 83 40 70 C C NOx class 5 P...

Страница 8: ...connection 15mm combination boilers only 3 Gas connection 15mm 4 Hot water connection 15mm combination boilers only 5 Heating flow pipe 22mm 6 Hanging bracket 7 Flue hole flue system 60 100 8 Flue ho...

Страница 9: ...p 8 Aqua Sensor 9 Electronics box 10 Pressure sensor 11 Hot water heat exchanger 12 Gas valve 13 Heat exchanger 14 Flue pipe connection 1 2 3 4 5 7 9 14 13 12 10 Fig 2 3 Function elements of system bo...

Страница 10: ...ial and commercial gas installation IGE UP2 Gas installation pipework boosters and com pressors on industrial and commercial premises IGE UP10 Installation of gas appliances in industrial and commerci...

Страница 11: ...a 1 sticker each for tank and ventilation above Fig Table 3 1 Contents included with delivery of ecoTEC plus system boilers 1 2 3 4 6 5 7 8 Fig 3 2 Contents included with delivery of ecoTEC plus combi...

Страница 12: ...is aspect The boiler must be mounted on a flat vertical wall which must be suffi ciently robust to take the weight of the boiler The boiler may be installed on a combustible wall subject to the requir...

Страница 13: ...nly use genu ine Vaillant flue pipes Malfunctions can occur if you use other accessories These may result in damage and injury You will find a list of genuine flue pipes in the Vaillant installation m...

Страница 14: ...izontally from a terminal on the same wall 300 M Distance from adjacent for vertical Flue 500 Table 3 4 Terminal position for a fan assisted concentric flue Note In addition the terminal should not be...

Страница 15: ...cleansers must be used carefully and must be completely removed by thoroughly flushing the system Cleansers should only be left in systems for a maximum of 24 hours This cleansing must take place prio...

Страница 16: ...tem by pass An automatic system by pass is provided in the boiler The boiler is suitable for use in systems with thermostat ic radiator valves and no additional by pass is required The by pass valve i...

Страница 17: ...e roof space It is recommended a risk assessment of the roof space area be carried out before moving the appliance into the area to take into account access sta bility of flooring lighting and other f...

Страница 18: ...Recommend wear suitable cut resistant gloves with good grip to protect against sharp edges and ensure good grip when handling appliance It is recommended a risk assessment of the roof space area be c...

Страница 19: ...hat the template is vertical The template shows The position of the fixing holes for the boiler mounting bracket The position of the connections The position of the flue exit hole Mark the position of...

Страница 20: ...structions 4 6 Fitting the boiler Lift the boiler 3 up to the wall so that it is slightly above the hanging bracket 1 Note Lift the boiler from either side at the bottom edge Lower the boiler slowly o...

Страница 21: ...com bination boiler Fit the union nut 2 and the compression olive 3 to the gas connection pipe 1 of the boiler Fit the union nut 6 and the compression olive 5 to the pre formed tail provided with ecoT...

Страница 22: ...rain pipe The risk of the condensate drain pipe freez ing is thus minimised The ecoTEC pro appliances are equipped with a normal condensing water trap where the condensate is con stantly emptied into...

Страница 23: ...ed fittings extra care should be taken to avoid damage to isolation valves through heat transfer 4 12 1 Heating flow and return connection Note Before connecting the heating circuit to the boiler all...

Страница 24: ...The pipe should terminate in a position which ensures that any discharge of water or steam from the valve can not create a hazard to persons in or around the premis es or cause damage to any electric...

Страница 25: ...he main supply Remove the front case and lower the control panel Fig 4 13 Opening the electronics box Unclip the bottom of the terminal box cover and hinge back to reveal the connection plugs Feed the...

Страница 26: ...Room thermostat 230 V 50 Hz remove bridge on connection Heating pump With ecoTEC pro 1 step pump plug with 3 pin With ecoTEC plus 2 step pump plug with 5 pin Mains supply 230 V 50 Hz 2A fuse slow Igni...

Страница 27: ...X 20 5 red X 20 7 black X 20 7 black X 20 8 blue X 2 12 green X 2 11 red X 2 9 black Pump X 20 18 red 24 VDC X 20 9 blue earth X 20 16 blue earth X 20 13 black X 20 12 black X 20 4 grey PWM X 20 3 bla...

Страница 28: ...t C1 C2 Water pressure sensor NTC return X 20 5 red X 20 7 black X 20 7 black X 20 8 blue X 2 10 black X 2 14 brown X 2 12 green X 2 11 red X 2 9 black Pump X 20 18 red 24 VDC X 20 9 blue earth X 20 1...

Страница 29: ...removed and the controls connected across terminals 3 and 4 Terminal 5 is an additional neutral connection for external neutrals such as from the anticipator of a room thermostat 4 15 3Connection det...

Страница 30: ...his con trol is not active when the power supply to the appliance is turned off 5 Commissioning Part I 5 1 Preliminary electrical checks Check the electrical installation by carrying out short circuit...

Страница 31: ...e light grey area please refill water If the heating system extends over several storeys the system may require a higher filling pressure 5 4 2 ecoTEC plus combination boiler filling loop The ecoTEC p...

Страница 32: ...ing system is completely filled with water all bleed valves have been shut and the manometer pointer is in the centre of the dark grey area Bleed the heating pump by loosening the central screw Close...

Страница 33: ...system boilers Regulating the by pass on the adjusting screw 1 5 9 Checking the gas supply 5 9 1 Factory settings Caution Before operating the boiler check the data badge and ensure that the correct...

Страница 34: ...he boiler has reached its operating temperature With all other gas appliances turned off measure the gas rate at the gas meter Check that the gas rate is as stated in Table 5 1 Caution If the measured...

Страница 35: ...2 5 12 ecoTEC plus 615 5 15 ecoTEC plus 618 7 18 ecoTEC plus 624 9 24 ecoTEC plus 630 10 30 ecoTEC plus 637 12 37 ecoTEC plus 824 7 19 ecoTEC plus 831 9 24 ecoTEC plus 837 12 28 ecoTEC pro 24 7 19 eco...

Страница 36: ...The minimum pressure should not be less than 1 bar in any installation If the system is to be treated with an inhibitor it should be applied at this stage in accordance with the manufacturer s instruc...

Страница 37: ...Customer Service Centres 7 1 1 Safety instructions Important Before starting any maintenance work Isolate the mains electricity supply by disconnecting the plug at the socket outlet if there is only a...

Страница 38: ...in section 7 2 1 if maintenance schedule is required from steps 2 3 or 5 above Clean the primary heat exchanger Fit a new burner door seal kit observe the assembly instructions enclosed with the seal...

Страница 39: ...the front casing by easing forward the bottom edge and gently lifting Lower electronic control box 2 3 1 Fig 7 1 Dismantling air intake pipe Remove screw 2 and remove the air intake pipe 1 Disconnect...

Страница 40: ...ck of the heat exchanger If required the heat exchanger can be cleaned using reg ular vinegar 7 2 3 Checking the burner 1 Fig 7 4 Checking burner The burner 1 is maintenance free and needs no clean in...

Страница 41: ...ndness Turn on the gas supply and test for soundness Check especially the screwed connections 3 and 11 Refit the air inlet pipe ensuring that the blue seal in the air intake pipe is correctly located...

Страница 42: ...k its fas tening Check for ignition and an even flame on the burner Check that the heating system and the water heating is working combination boilers only Fill out the Benchmark gas boiler commission...

Страница 43: ...and water pump running S 26 Fan over run S 27 Pump over run S 28 Anti cycling mode All boilers S 30 No heating demand from external controls clamp 3 4 open S 31 Central heating thermostat knob turned...

Страница 44: ...o heat request 1 closed heat request d 9 Flow target temperature from external analogue regula tor to terminal 7 8 9 eBUS in C minimum from ext eBUS target value and target value terminal 7 d 10 Statu...

Страница 45: ...maximum speed in rpm 10 adjustment range 99 to 0 d 58 From the third quarter of 2006 Activation of solar reheating Setting range 0 to 3 0 solar reheating disabled factory setting 3 activation of min h...

Страница 46: ...codes are displayed alternately for about two seconds each 8 1 4 Fault memory The fault memory stores details of the ten most recent faults Press the i and buttons simultaneously Use the button to scr...

Страница 47: ...Short circuit in flow or return NTC or electronics defective F 65 Electronics temperature too high Electronics too hot due to external effect electronics defective F 67 Flame detector input signal is...

Страница 48: ...and 8 3 you can also reset all parameters simultaneously In the second diagnostic level under the diagnostic number d 96 change the value to 1 see section 8 1 2 The parameters of all adjustable diagno...

Страница 49: ...ling fan with gas fitting Pull out the plug 4 from the gas valve Pull out the plug 3 from the fan Remove the three screws 2 on the burner module 1 Remove the complete gas valve fan unit 5 Fig 9 3 Gas...

Страница 50: ...the boiler After completing the work check for water leaks and perform a function check see section 7 6 9 5 Replacing primary heat exchanger Danger Before replacing the component comply with the safet...

Страница 51: ...als provided with the spare parts Replacing display or electronics If you are replacing only one of the two components the parameter adjustment functions automatically On turn ing on the appliance the...

Страница 52: ...neously The Full load mode is turned off The full load mode is also turned of if no key is pressed for 15 minutes Fasten the suction pipe extension Attach the front cover again Settings Natural gas H...

Страница 53: ...Supplied By www heating spares co Tel 0161 620 6677 53 Instructions for installation and servicing ecoTEC Appendix Appendix...

Страница 54: ...Supplied By www heating spares co Tel 0161 620 6677...

Страница 55: ...Supplied By www heating spares co Tel 0161 620 6677...

Страница 56: ...Supplied By www heating spares co Tel 0161 620 6677 839592_05 GB 08 2006...

Страница 57: ...E ecoMAX 835 E ecoMAX pro 18 E ecoMAX pro 28 E ecoTEC plus 415 ecoTEC plus 418 ecoTEC plus 428 ecoTEC plus 438 ecoTEC plus 612 ecoTEC plus 615 ecoTEC plus 618 ecoTEC plus 624 ecoTEC plus 824 ecoTEC pl...

Страница 58: ...Supplied By www heating spares co Tel 0161 620 6677 834449_09GB_082006 qxd 10 08 2006 12 20 Seite 2...

Страница 59: ...T 1 Pages 4 36 Standard Concentric Systems 60 100 Galvanized steel air duct plastic flue duct PART 2 Pages 37 59 Optional Concentric System 80 125 Galvanized steel air duct plastic flue duct PART 2 CO...

Страница 60: ...ons and standards to be observed 5 Alternative termination accessories available 6 Maximum flue lengths for ecoMAX 11 Maximum flue lengths for ecoTEC 12 Installation of the vertical air flue duct 28 I...

Страница 61: ...t person who is registered with CORGI The Council for Registered Gas Installers The installation of the boiler and flue must be in accordance with the Gas Safety Installation and Use Regulations 1998...

Страница 62: ...911 x 303 910 303 821 303 915 009076 black x x x x x x x x x 303 933 Black terminal kit for horizontal air flue duct 303 934 Adjustable flue support clips pack of 3 100 303 935 x Variable termination...

Страница 63: ...7 60 100 Vaillant Accy No 303 910 Bends 45 pack of 2 60 100 Vaillant Accy No 303 911 Air flue duct extension 470 mm 60 100 Vaillant Accy No 303 902 Air flue duct extension 970 mm 60 100 Vaillant Accy...

Страница 64: ...5 290 374 33 56 Fig 1 7 Offset section 60 100 Offset section 60 100 Vaillant Accy No 303 919 303919_IAx 440 690 Fig 1 6 Telescopic extension 60 100 Telescopic extension PP 60 100 440 mm 690 mm Vaillan...

Страница 65: ...stable roof tile for pitched roof Vaillant Accy No 009 076 black GU_LAZ 41 0 PLANNING THE AIR FLUE DUCT LAYOUT Fig 1 12 Black terminal kit Black terminal kit for horizontal air flue duct Vaillant Accy...

Страница 66: ...termination kit white including 1 support clip Vaillant Accy No 303 949 Fig 1 14 Extension 60 1 m pipe Extension pipe for variable termination kit 60 mm 1 m black including 1 support clip Vaillant Acc...

Страница 67: ...87 4 0 m incl 1 elbow 87 10 0 m incl 1 elbow 87 7 0 m incl 1 elbow 87 Accessories Accy No 828 2 E 635 E 835 E pro 18 E pro 28 E 824 2 E 613 2 E 618 2 E 622 2 E ecoMAX Maximum length of flue is reduced...

Страница 68: ...C plus 624 plus 824 plus 612 plus 615 plus 618 plus 630 plus 831 plus 637 plus 837 pro 24 pro 28 10 0 m incl 1 elbow 87 plus 415 plus 418 plus 428 plus 438 Maximum length of flue is reduced by 1 0 m f...

Страница 69: ...ue length LAS Euro B S 074 0 LAS Euro B S 074 0 Fig 1 18 Horizontal flue systems Fig 1 19 Vertical flue systems PLANNING THE AIR FLUE DUCT LAYOUT Concentric flue length Flue length outside Fig 1 20 Ho...

Страница 70: ...e air duct clamp 7 over the air duct Pull back the sliding sleeve so that it engages into the socket 3 of the boiler 4 Ensure that the sliding sleeve penetrates the socket such that there is at least...

Страница 71: ...tal top outlet installation Top outlet flue exiting to side For installations where the air flue duct is to be installed to the side the position of the flue exit hole can be determined by carefully l...

Страница 72: ...le this ensures easy fitting of the ducts and prevents any rough edges from damaging the flue seals Care should be taken not to scratch the white surface of the air duct If the installation requires t...

Страница 73: ...y inserting the spigot of the flue elbow into the flue socket on the boiler and secure using the 30 mm air duct clamp 4 provided fig 3 8 Pull the air flue duct back through the wall such that the flue...

Страница 74: ...it hole for horizontal top outlet installation Top outlet flue exiting to side For installations where the air flue duct is to be installed to the side the position of the flue exit hole can be determ...

Страница 75: ...the location hole in the end of the outer air duct 1 Ensure that the drill does not pierce the inner flue duct Secure the air ducts together using the screw 1 provided Place the adhesive tape 2 acros...

Страница 76: ...w 3 to the boiler by inserting the spigot of the flue elbow into the flue socket on the boiler and secure using the 30 mm air duct clamp 4 provided fig 3 14 Pull the air flue duct back through the wal...

Страница 77: ...flue duct by twisting them against each other fig 3 22 Pull the terminal off the flue duct Push the new terminal into the flue duct and click to lock Please note The catch on the top of the terminal...

Страница 78: ...ing flue duct behind the terminal from the spacer Unlock the catch between the terminal and the flue duct by twisting them against each other fig 3 22 Pull the terminal off the flue duct Push the new...

Страница 79: ...d these must apply unless the boiler manu facturer has received approval to quote smaller clearances that are not safety critical Vaillant have re duced flue terminal clearances approved and these are...

Страница 80: ...e flue duct Danger Before starting work shut down the appliance and prevent it from being switched on unintentionally Remove the wall seal from the terminal Use an 8 mm screwdriver to bend the catches...

Страница 81: ...the variable termination kit is installed are shown in the tables on pages 11 and 12 Please note The parts are simply pushed together not bolted Caution Fasten the 87 bend with bird protection grille...

Страница 82: ...tion of basic kit with two additional 45 bends showing position of support clips INSTALLATION OF THE VARIABLE TERMINATION KIT Fig 4 10 Installation of basic kit with two additional 87 bends showing po...

Страница 83: ...ased from most local merchants Change the bird protection grille from the 87 elbow to the extension installed at the end If using the 87 elbow use the seal from the pipe extension The final pipe exten...

Страница 84: ...instructions supplied with the boiler Ensure that all installation and service clearances are available and that the boiler flue can be installed as detailed in these instructions Determine the point...

Страница 85: ...t dismantling the flue Drill two holes 3 mm through the air duct of the flue boiler clamp at the most convienient holes on the air duct clamp Ensure that the drill does not penetrate the inner flue du...

Страница 86: ...details on the installation of extensions and elbows Push the sliding sleeve 4 firmly into place on the extension Join the vertical roof duct 5 to the extension 7 Join the sliding sleeve 4 to the app...

Страница 87: ...Cutting tubes to size The seals are sensitive to mineral oil based grease products For this reason the seals must not be greased If the seals need wetting to aid in installation use water only De bur...

Страница 88: ...follow fig 6 4 and fig 6 5 to avoid obtrsuctions Note The elbows must be correctly aligned to avoid undue stress on the joints an risk of leakage The elbow fitted to the top of the boiler 1 should be...

Страница 89: ...lue runs in a corner follow fig 6 4 and fig 6 5 to avoid obtrsuctions Note The elbows must be correctly aligned to avoid undue stress on the joints an risk of leakage The elbow fitted to the top of th...

Страница 90: ...85 375 590 380 595 385 600 390 605 395 610 400 615 405 620 410 625 415 Table 6 1 Length of surplus with 87 elbows 190 to 210 mm 0 215 to not 265 mm possible 270 to 290 mm 80 295 85 300 90 305 95 310 1...

Страница 91: ...m Important This gives a corresponding exhaust conduit length of 284 40 324 mm GU_LAZ 103 2GB Fig 6 4 Installation of 45 bends 325 320 445 330 327 450 335 334 455 340 341 460 345 348 465 350 355 470 3...

Страница 92: ...Supplied By www heating spares co Tel 0161 620 6677 36 834449_09GB_082006 qxd 10 08 2006 12 20 Seite 36...

Страница 93: ...r flue duct layout Regulations and standards to be observed 38 Alternative termination accessories available 39 Maximum flue lengths for ecoMAX 42 Maximum flue lengths for ecoTEC 43 Changing the appli...

Страница 94: ...lation instructions are observed The installation of the boiler and its flue must be carried out by a competent person who is registered with CORGI The Council for Registered Gas Installers The instal...

Страница 95: ...concentric 470 mm 80 125 303 202 x Air flue duct extensions PPs concentric 970 mm 80 125 303 203 x Air flue duct extensions PPs concentric 1970 mm 80 125 303 205 x Bends PPs concentric pack of 2 45 8...

Страница 96: ...lbow PPs 87 80 125 Vaillant Accy No 303 210 Bends PPs 45 pack of 2 80 125 Vaillant Accy No 303 211 Air flue duct extension PPs 470 mm 80 125 Vaillant Accy No 303 202 Air flue duct extension PPs 970 mm...

Страница 97: ...aillant Accy No 009 076 black GU_LAZ 41 0 164 120 Fig 1 5 Sliding sleeve 80 125 Sliding sleeve PPs 80 125 Vaillant Accy No 303 215 GU_LAZ 76 0 153 130 390 Fig 1 8 Flat roof penetration collar GU_LAZ 4...

Страница 98: ...dditional 45 elbow Maximum length of flue is reduced by 2 5 m for each additional 90 elbow Maximum length of flue is reduced by 1 0 m for each additional 45 elbow Accessories Accy No Vertical flue sys...

Страница 99: ...dditional 90 elbow Maximum length of flue is reduced by 1 0 m for each additional 45 elbow Accessories Accy No Vertical flue systems 303 200 Max permitted concentric flue length Horizontal flue system...

Страница 100: ...heating spares co Tel 0161 620 6677 44 PLANNING THE AIR FLUE DUCT LAYOUT Maximum flue length Maximum flue length LAS Euro B S 074 0 LAS Euro B S 074 0 Fig 1 10 Fig 1 9 834449_09GB_082006 qxd 10 08 200...

Страница 101: ...ove it Push the appliance connection piece with the selected connection diameter down from above inserting the push in end onto the sleeve of the flue collecting chamber Now push the appliance connect...

Страница 102: ...r duct clamp 7 over the air duct Pull back the sliding sleeve so that it engages into the socket 3 of the boiler 4 Ensure that the sliding sleeve penetrates the socket such that there is at least 20 m...

Страница 103: ...for details of air flue duct elements Fig 4 1 Horizontal air flue conduit GU_LAZ 82 0 Fig 4 2 Example of installation with horizontal air flue duct IMPORTANT The air flue duct is not concentric and t...

Страница 104: ...ds outside of 3 Measure the distance from the outside face of the wall to the centre of the fan outlet on the boiler fig 4 5 This is dimension A For installations where the measured distance dimension...

Страница 105: ...the 3 screws Separate the ducts Note For assembly reasons do not shorten any air duct to a length of less than 100 mm If necessary shorten two adjacent extensions to achieve the overall required lengt...

Страница 106: ...through the flue exit hole until it protrudes 220 mm out from the outside wall Ensure that the terminal is correctly positioned with the air inlet grille at the bottom Slide one of the two trim rings...

Страница 107: ...ding sleeve to the 87 elbow This section functions subsequently as a separation point Join all separation points with the air conduit fixing collars 8 See pages 57 et seq for further details on the in...

Страница 108: ...ermine the installation site for the boiler with reference to the installation and servicing instructions supplied with the boiler Ensure that all installation and service clearances are available and...

Страница 109: ...ng sleeve 4 to the appliance s connection piece 8 Using the sliding sleeve allows the appliance to be easily removed and replaced without dismantling the flue Drill two holes 3 mm through the air duct...

Страница 110: ...details on the installation of extensions and elbows Push the sliding sleeve 4 firmly into place on the extension Join the vertical roof duct 5 to the extension 7 Join the sliding sleeve 4 to the app...

Страница 111: ...The seals are sensitive to mineral oil based grease products For this reason the seals must not be greased If the seals need wetting to aid in installation use water only De burr and file down any rou...

Страница 112: ...ress on the joints and risk of leakage The elbow fitted to the top of the boiler 1 should be twisted by 3 to ensure that the second 87 el bow 2 exits the wall perpen dicular 1 2 3 1 2 3 1 2 Fig 6 1 Ar...

Страница 113: ...lue runs in a corner follow fig 6 4 and fig 6 5 to avoid obtrsuctions Note The elbows must be correctly aligned to avoid undue stress on the joints an risk of leakage The elbow fitted to the top of th...

Страница 114: ...5 425 640 430 645 435 650 440 655 445 660 450 665 455 670 460 675 465 680 470 685 475 690 480 695 485 700 490 705 495 710 500 715 505 720 510 725 515 Table 6 1 Length of surplus with 90 elbows 200 205...

Страница 115: ...conduit 284 mm and the height 420 mm Important This gives a corresponding exhaust conduit length of 284 40 324 mm GU_LAZ 103 2GB Fig 6 4 Installation of 45 bends 335 334 455 340 341 460 345 348 465 3...

Страница 116: ...Supplied By www heating spares co Tel 0161 620 6677 60 834449_09GB_082006 qxd 10 08 2006 12 20 Seite 60...

Страница 117: ...Supplied By www heating spares co Tel 0161 620 6677 61 834449_09GB_082006 qxd 10 08 2006 12 20 Seite 61...

Страница 118: ...Supplied By www heating spares co Tel 0161 620 6677 62 834449_09GB_082006 qxd 10 08 2006 12 20 Seite 62...

Страница 119: ...Supplied By www heating spares co Tel 0161 620 6677 63 834449_09GB_082006 qxd 10 08 2006 12 20 Seite 63...

Страница 120: ...Supplied By www heating spares co Tel 0161 620 6677 834449_09 GB 082006 834449_09GB_082006 qxd 10 08 2006 12 20 Seite 64...

Страница 121: ...GB 03 2006 Wall hung boilers ecoTEC plus 824 831 837 612 615 618 624 630 637 VUW 246 3 5 VUW 246 3 5 R1 VUW 316 3 5 VUW 316 3 5 R1 VUW 376 3 5 R1 VU 126 3 5 VU 126 3 5 R1 VU 156 3 5 VU 156 3 5 R1 VU...

Страница 122: ...Supplied By www heating spares co Tel 0161 620 6677...

Страница 123: ...EC plus 612 VU 126 3 5 R1 ecoTEC plus 615 VU 156 3 5 R1 ecoTEC plus 618 VU 186 3 5 R1 ecoTEC plus 624 VU 246 3 5 R1 ecoTEC plus 630 VU 306 3 5 R1 ecoTEC plus 637 VU 376 3 5 R1 Page 21 04 Burner Page 2...

Страница 124: ...Supplied By www heating spares co Tel 0161 620 6677 0020010870 01 GB 03 2006 2...

Страница 125: ...o Tel 0161 620 6677 General view of sheet ecoTEC plus 824 VUW 246 3 5 R1 ecoTEC plus 831 VUW 316 3 5 R1 ecoTEC plus 837 VUW 376 3 5 R1 02 00 077 Subject to alteration Attention Please take the gross p...

Страница 126: ...Supplied By www heating spares co Tel 0161 620 6677 04 Burner ecoTEC plus 824 VUW 246 3 5 R1 ecoTEC plus 831 VUW 316 3 5 R1 ecoTEC plus 837 VUW 376 3 5 R1 0020010870 01 GB 03 2006 4...

Страница 127: ...UW 316 3 5 with parts 11 14 21 13 053471 gas valve VUW 316 3 5 R1 with parts 11 14 21 13 053500 gas valve VUW 376 3 5 R1 with parts 11 14 21 14 981142 packingring set of 10 16 193586 harness VUW 246 3...

Страница 128: ...Supplied By www heating spares co Tel 0161 620 6677 06 Heat exchanger ecoTEC plus 824 VUW 246 3 5 R1 ecoTEC plus 831 VUW 316 3 5 R1 ecoTEC plus 837 VUW 376 3 5 R1 0020010870 01 GB 03 2006 6...

Страница 129: ...ts 02 03 04 05 06 01 0020018182 heat exchanger VUW 316 3 5 R1 with parts 02 03 04 05 06 01 0020025040 heat exchanger VUW 376 3 5 R1 with parts 02 03 04 05 06 02 981227 packingring 03 193595 insulation...

Страница 130: ...Supplied By www heating spares co Tel 0161 620 6677 07 Casing parts ecoTEC plus 824 VUW 246 3 5 R1 ecoTEC plus 831 VUW 316 3 5 R1 ecoTEC plus 837 VUW 376 3 5 R1 0020010870 01 GB 03 2006 8...

Страница 131: ...pl VUW 246 3 5 R1 with parts 06 07 08 09 10 11 05 180935 covering cpl VUW 316 3 5 with parts 06 07 08 09 10 11 05 180935 covering cpl VUW 316 3 5 R1 with parts 06 07 08 09 10 11 05 180937 covering cpl...

Страница 132: ...pplied By www heating spares co Tel 0161 620 6677 08 Connection parts Hydroblock ecoTEC plus 824 VUW 246 3 5 R1 ecoTEC plus 831 VUW 316 3 5 R1 ecoTEC plus 837 VUW 376 3 5 R1 0020010870 01 GB 03 2006 1...

Страница 133: ...cpl with parts 05 11 22 21 012975 water quantity limitator 8 1 l min VUW 246 3 5 21 012975 water quantity limitator 8 1 l min VUW 246 3 5 R1 21 0020018069 water quantity limitator 10 4 l min VUW 316...

Страница 134: ...pplied By www heating spares co Tel 0161 620 6677 08 Connection parts Hydroblock ecoTEC plus 824 VUW 246 3 5 R1 ecoTEC plus 831 VUW 316 3 5 R1 ecoTEC plus 837 VUW 376 3 5 R1 0020010870 01 GB 03 2006 1...

Страница 135: ...509120 packingring set of 10 39 509121 packingring set of 10 40 193587 harness VUW 246 3 5 40 193587 harness VUW 246 3 5 R1 40 193587 harness VUW 316 3 5 40 193587 harness VUW 316 3 5 R1 40 0020025038...

Страница 136: ...Supplied By www heating spares co Tel 0161 620 6677 08a Connection parts ecoTEC plus 824 VUW 246 3 5 R1 ecoTEC plus 831 VUW 316 3 5 R1 ecoTEC plus 837 VUW 376 3 5 R1 0020010870 01 GB 03 2006 14...

Страница 137: ...of 10 08 180949 connection tube cpl with parts 09 10 09 178993 packingring set of 10 10 981149 packingring set of 10 11 154150 clip 12 181051 expansion vessel cpl 10 Liter with part 10 13 193592 NTC s...

Страница 138: ...Supplied By www heating spares co Tel 0161 620 6677 08b Connection parts Acc ecoTEC plus 824 VUW 246 3 5 R1 ecoTEC plus 831 VUW 316 3 5 R1 ecoTEC plus 837 VUW 376 3 5 R1 0020010870 01 GB 03 2006 16...

Страница 139: ...1 02 0020010290 pipe with part 03 03 981140 packingring set of 10 04 0020010291 service cock cpl with parts 03 05 06 05 0020010292 handle set of 2 06 981146 packingring set of 10 07 0020010293 flexibl...

Страница 140: ...Supplied By www heating spares co Tel 0161 620 6677 12 Control box ecoTEC plus 824 VUW 246 3 5 R1 ecoTEC plus 831 VUW 316 3 5 R1 ecoTEC plus 837 VUW 376 3 5 R1 0020010870 01 GB 03 2006 18...

Страница 141: ...nce 07 193586 harness VUW 316 3 5 appliance 07 193586 harness VUW 316 3 5 R1 appliance 07 0020025036 harness VUW 376 3 5 R1 appliance 07 193587 harness VUW 246 3 5 hydraulik 07 193587 harness VUW 246...

Страница 142: ...Supplied By www heating spares co Tel 0161 620 6677 0020010870 01 GB 03 2006 20...

Страница 143: ...oTEC plus 612 VU 126 3 5 R1 ecoTEC plus 615 VU 156 3 5 R1 ecoTEC plus 618 VU 186 3 5 R1 ecoTEC plus 624 VU 246 3 5 R1 ecoTEC plus 630 VU 306 3 5 R1 ecoTEC plus 637 VU 376 3 5 R1 02 00 077 Subject to a...

Страница 144: ...el 0161 620 6677 04 Burner ecoTEC plus 612 VU 126 3 5 R1 ecoTEC plus 615 VU 156 3 5 R1 ecoTEC plus 618 VU 186 3 5 R1 ecoTEC plus 624 VU 246 3 5 R1 ecoTEC plus 630 VU 306 3 5 R1 ecoTEC plus 637 VU 376...

Страница 145: ...09 193590 ignition cable 10 193593 fan with parts 11 12 11 981104 packing ring cpl 12 193594 packingring cpl 13 053488 gas valve VU 126 3 5 with parts 11 14 21 13 053488 gas valve VU 126 3 5 R1 with...

Страница 146: ...el 0161 620 6677 04 Burner ecoTEC plus 612 VU 126 3 5 R1 ecoTEC plus 615 VU 156 3 5 R1 ecoTEC plus 618 VU 186 3 5 R1 ecoTEC plus 624 VU 246 3 5 R1 ecoTEC plus 630 VU 306 3 5 R1 ecoTEC plus 637 VU 376...

Страница 147: ...t 23 22 193599 air inlet duct cpl VU 186 3 5 with part 23 22 193599 air inlet duct cpl VU 186 3 5 R1 with part 23 22 103404 air inlet duct cpl VU 246 3 5 with part 23 22 103404 air inlet duct cpl VU 2...

Страница 148: ...161 620 6677 06 Heat exchanger ecoTEC plus 612 VU 126 3 5 R1 ecoTEC plus 615 VU 156 3 5 R1 ecoTEC plus 618 VU 186 3 5 R1 ecoTEC plus 624 VU 246 3 5 R1 ecoTEC plus 630 VU 306 3 5 R1 ecoTEC plus 637 VU...

Страница 149: ...20018181 heat exchanger VU 186 3 5 R1 with parts 02 03 04 05 06 01 103411 heat exchanger VU 246 3 5 with parts 02 03 04 05 06 01 0020018182 heat exchanger VU 246 3 5 R1 with parts 02 03 04 05 06 01 10...

Страница 150: ...0161 620 6677 07 Casing parts ecoTEC plus 612 VU 126 3 5 R1 ecoTEC plus 615 VU 156 3 5 R1 ecoTEC plus 618 VU 186 3 5 R1 ecoTEC plus 624 VU 246 3 5 R1 ecoTEC plus 630 VU 306 3 5 R1 ecoTEC plus 637 VU 3...

Страница 151: ...h parts 06 07 08 09 10 11 05 180935 covering cpl VU 186 3 5 with parts 06 07 08 09 10 11 05 180935 covering cpl VU 186 3 5 R1 with parts 06 07 08 09 10 11 05 180935 covering cpl VU 246 3 5 with parts...

Страница 152: ...0 6677 08 Connection parts Hydroblock ecoTEC plus 612 VU 126 3 5 R1 ecoTEC plus 615 VU 156 3 5 R1 ecoTEC plus 618 VU 186 3 5 R1 ecoTEC plus 624 VU 246 3 5 R1 ecoTEC plus 630 VU 306 3 5 R1 ecoTEC plus...

Страница 153: ...7 178983 pump cpl Vaillant 2004 VU 186 3 5 with parts 02 06 08 10 19 20 21 29 17 178983 pump cpl Vaillant 2004 VU 186 3 5 R1 with parts 02 06 08 10 19 20 21 29 17 178983 pump cpl Vaillant 2004 VU 246...

Страница 154: ...0 6677 08 Connection parts Hydroblock ecoTEC plus 612 VU 126 3 5 R1 ecoTEC plus 615 VU 156 3 5 R1 ecoTEC plus 618 VU 186 3 5 R1 ecoTEC plus 624 VU 246 3 5 R1 ecoTEC plus 630 VU 306 3 5 R1 ecoTEC plus...

Страница 155: ...21 30 193589 harness VU 126 3 5 30 193589 harness VU 126 3 5 R1 30 193589 harness VU 156 3 5 30 193589 harness VU 156 3 5 R1 30 193589 harness VU 186 3 5 30 193589 harness VU 186 3 5 R1 30 193589 harn...

Страница 156: ...61 620 6677 08a Connection parts ecoTEC plus 612 VU 126 3 5 R1 ecoTEC plus 615 VU 156 3 5 R1 ecoTEC plus 618 VU 186 3 5 R1 ecoTEC plus 624 VU 246 3 5 R1 ecoTEC plus 630 VU 306 3 5 R1 ecoTEC plus 637 V...

Страница 157: ...02 03 01 180947 connection tube cpl VU 376 3 5 R1 with parts 02 03 02 193537 packingring set of 10 03 103415 packingring set of 10 04 103417 clip set of 10 05 178992 clip set of 10 06 180948 connecti...

Страница 158: ...620 6677 08b Connection parts Acc ecoTEC plus 612 VU 126 3 5 R1 ecoTEC plus 615 VU 156 3 5 R1 ecoTEC plus 618 VU 186 3 5 R1 ecoTEC plus 624 VU 246 3 5 R1 ecoTEC plus 630 VU 306 3 5 R1 ecoTEC plus 637...

Страница 159: ...gas shut off valve cpl VU 186 3 5 R1 01 082782 gas shut off valve cpl VU 246 3 5 01 082782 gas shut off valve cpl VU 246 3 5 R1 01 082782 gas shut off valve cpl VU 306 3 5 01 082782 gas shut off valve...

Страница 160: ...0161 620 6677 12 Control box ecoTEC plus 612 VU 126 3 5 R1 ecoTEC plus 615 VU 156 3 5 R1 ecoTEC plus 618 VU 186 3 5 R1 ecoTEC plus 624 VU 246 3 5 R1 ecoTEC plus 630 VU 306 3 5 R1 ecoTEC plus 637 VU 3...

Страница 161: ...6 harness VU 306 3 5 R1 appliance 07 0020025036 harness VU 376 3 5 R1 appliance 07 193589 harness VU 126 3 5 hydraulik 07 193589 harness VU 126 3 5 R1 hydraulik 07 193589 harness VU 156 3 5 hydraulik...

Страница 162: ...Supplied By www heating spares co Tel 0161 620 6677 Notes 0020010870 01 GB 03 2006 40...

Страница 163: ...Supplied By www heating spares co Tel 0161 620 6677...

Страница 164: ...Supplied By www heating spares co Tel 0161 620 6677 0020010870 01 GB 03 2006 Subject to alteration Attention Please take the gross price from the valid price list...

Страница 165: ...wner Instructions for use ecoTEC Wall hung room sealed fan assisted condensing boilers GB ecoTEC plus 612 ecoTEC plus 615 ecoTEC plus 618 ecoTEC plus 624 ecoTEC plus 630 ecoTEC plus 637 ecoTEC plus 82...

Страница 166: ...itching the warmstart function on and off 10 4 5 3 Drawing hot water ecoTEC combination boilers only 10 4 6 Heating operation 11 4 6 1 Setting the maximum radiator temperature control 11 4 6 2 Switchi...

Страница 167: ...d instructions Symbol for a necessary task 1 3 CE marking The purpose of CE marking is to certify that the boiler complies with the requirements of the directives covering gasfired appliances Council...

Страница 168: ...stallation must be in accordance with the current edition of I S 813 Domestic Gas Instal lations the current Building Regulations and reference should be made to the current ETCI rules for electrical...

Страница 169: ...re state of the art appliances which have been constructed in accordance with recog nised safety regulations Nevertheless there is a risk of injury or death to the user or others and damage to the app...

Страница 170: ...Display on ecoTEC plus The ecoTEC plus appliance is fitted with a digital infor mation and analysis system This system provides infor mation on the operating status of your appliance During normal op...

Страница 171: ...ing system 9 Reset button 10 Maximum radiator temperature control 11 Maximum hot water temperature control and warm start ON OFF Multifunctional display system ecoTEC pro boiler has a multifunction di...

Страница 172: ...or safety reasons and must not be interfered with 4 3 2 Checking the system pressure bar i F P plus pro bar 1 2 Fig 4 7 Checking the filling pressure of the heating system Check the water pressure of...

Страница 173: ...disconnected from the main power supply 4 5 Domestic hot water with ecoTEC combination boilers The boiler must only be used when the heating system contains water see 4 3 2 4 5 1 Setting the water tem...

Страница 174: ...mstart system by briefly turning the knob 1 all the way anti clockwise position c The symbol disappears Then select the required hot water outlet temperature again e g setting b ecoTEC pro b a b c 1 1...

Страница 175: ...ou can adjust the knob 1 continuously up to a flow temperature of 75 C However higher tempera tures can be set on your appliance have your engineer make adjustments so that you can operate the heating...

Страница 176: ...Ignition sequence heating operation S 4 Burner ignited S 6 Fan and pump overrun S 7 Pump overrun S 8 Anti cycling mode after heating operation S 30 Room thermostat 3 4 no heating demand S 31 Summer mo...

Страница 177: ...hree attempts of resetting please consult your installer or Vaillant Service Solutions 4 8 3 Flue problems The appliances are fitted with a fan If the fan does not work properly the appliance will swi...

Страница 178: ...ze The frost protection function cannot guarantee that water flows through the entire heating sys tem 4 11 Maintenance and customer service Inspection and maintenance Permanent operational readiness r...

Страница 179: ...Supplied By www heating spares co Tel 0161 620 6677 15 Instructions for use ecoTEC...

Страница 180: ...Supplied By www heating spares co Tel 0161 620 6677 16 Instructions for use ecoTEC...

Страница 181: ...Supplied By www heating spares co Tel 0161 620 6677 20 C 20 C 15 C 5 C bar bar VRT VRC i F P...

Страница 182: ...Supplied By www heating spares co Tel 0161 620 6677...

Страница 183: ...Supplied By www heating spares co Tel 0161 620 6677 19 Instructions for use ecoTEC...

Страница 184: ...Supplied By www heating spares co Tel 0161 620 6677 838402_04 GB 08 2006...

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