Vaillant Air/Flue Gas System Скачать руководство пользователя страница 6

2 Safety

6

Installation manual Air/flue gas system 0020058722_04

1

2

When fitting the flue pipes, make absolutely sure the
seals are correctly positioned. The lip of the seal must
be facing inwards

(1)

, not outwards

(2)

.

Do not use any damaged seals.

Mortar residues, shavings, etc. in the flue pipe may restrict
the outward flow of the flue gas. Flue gas may escape into
the room.

After installation, remove all mortar residues, shavings,
etc. from the flue pipe.

Extensions that are not secured to the wall or ceiling may
bend and separate due to thermal expansion.

Secure each extension to the wall or ceiling using a pipe
clamp.

Where possible, use the original pipe clamps from the
product range.

If you are using standard pipe clamps, the tension-
ing range must be between 130 mm, 160 mm and
200 mm, and the bearing capacity must be at least
200 kg.

The distance between two pipe clamps must not be
greater than the length of the extension.

The pipe clamps must be isolated from structure-
borne sound.

The flue gas pipe expands when warm. If the pipes are ob-
structed when expanding, this may lead to a forced fracture
and flue gases will escape.

Secure each of the pipe clamps to the wall or the ceiling
using a hanger bolt or threaded bolt M8/M10. This allows
for sufficient elasticity of the fastening in the event of
thermal expansion of the pipes.

Secure the pipe clamps using hanger bolts or stud bolts.

Loads on the flue gas guiding may damage the flue gas pipe
and lead to flue gas escaping.

Do not secure any loads to the flue gas guiding.

Mechanical impact loading of the flue gas pipe may damage
the flue gas pipe. Flue gases may escape.

Do not install the flue gas pipe in areas with mechanical
impact loading. The flue gas pipe can also be protected
against impact using protection devices that are created
on-site.

Standing condensate can damage the seals of the flue gas
pipe.

Route the horizontal flue pipe with a downward gradient.

Downward gradient to the product: 3°

Note

3° corresponds to a downward gradient of
approx. 50 mm per metre of pipe length.

2.3.4

Risk of death from flue gas escaping from
openings in the flue pipe

All openings in the flue pipe that can be opened for inspec-
tion purposes must be closed before start-up and during op-
eration.

The openings of the flue pipe must only be opened by a
competent person.

2.3.5

Risk of fire and electronic damage caused
by missing lightning protection for the flue
gas installation

The product may be damaged by the effects of lightning and
this may lead to fires.

If the building is equipped with a lightning protection sys-
tem, incorporate the air/flue gas pipe into the lightning
protection.

If the vertical flue gas pipe contains materials made from
metal, incorporate it into the potential balancing system.

2.3.6

Risk of injury from snow falling from roofs

Where flue pipes penetrate the roof skin, the water vapour
contained in flue gas may precipitate as ice on the roof or the
roof structures in unfavourable weather conditions.

At the installation site, ensure that this ice build-up does
not slide from the roof.

If necessary, install an ice collection mesh.

2.3.7

Risk of suffocation from lack of rear
ventilation

The flue gas pipe is not ventilated from behind.

If the installation room for the product is not ventilated, there
is a risk of suffocation.

In the installation room, build a ventilation opening that
leads outside.

Cross-sectional area: 150 cm

²

2.3.8

Risk of corrosion in the flue gas installation

Sprays, solvents, cleaning agents, paints and adhesives may
contain substances that could lead to corrosion in the flue
gas installation in some circumstances when the product is
in operation.

Ensure that the combustion air that is guided to the
product is kept free of chemical substances that may
contain fluorine, chlorine, or sulphur, for example.

Only use appropriate Vaillant components for installing
the flue gas guiding.

Содержание Air/Flue Gas System

Страница 1: ...For the competent person Installation manual Air flue gas system VKK 3 GB Installation manual...

Страница 2: ...ed on 26 09 2012 Publisher manufacturer Vaillant GmbH Berghauser Str 40 D 42859 Remscheid Telefon 49 21 91 18 0 Telefax 49 21 91 18 28 10 info vaillant de www vaillant de Vaillant GmbH 2012 These inst...

Страница 3: ...m diameter 11 4 3 Certified air flue gas systems and components 200 mm diameter 11 4 4 Certified flue gas systems 12 5 System conditions 12 5 1 Maximum pipe lengths 12 5 2 General installation instruc...

Страница 4: ...ns for the installed Vaillant product 1 2 Storing documents Pass these instructions and all other applicable docu ments on to the system operator The system operator should retain these instructions f...

Страница 5: ...he district master chimney sweep 2 3 2 Risk of poisoning due to escaping flue gas Improperly installed flue gas pipes may cause flue gas to escape Before starting up the product check that the whole f...

Страница 6: ...seals of the flue gas pipe Route the horizontal flue pipe with a downward gradient Downward gradient to the product 3 Note 3 corresponds to a downward gradient of approx 50 mm per metre of pipe length...

Страница 7: ...ocation leads to condensate leaking from the lid of the opening for cleaning and may lead to cor rosion damage Install the inspection T piece in accordance with the illus tration 2 3 14 Material damag...

Страница 8: ...usability of the products identified by Vaillant article numbers that are designed for the flue pipe is provided If you do not use certified elements for the Vaillant flue pipe when installing the pro...

Страница 9: ...ge 18 3 2 2 Flue gas pipe in the shaft combustion air through the external wall Installing the 130 mm diameter system Page 18 3 2 3 Flue gas pipe in the shaft combustion air from the shaft Installing...

Страница 10: ...through the roof combustion air through the external wall Installing the roof duct Page 26 Installing the combustion air line in the external wall Page 31 Flue gas connection and installing the horizo...

Страница 11: ...versal pitched roof tile 25 45 red for roof duct 160 186 mm diameter 0020095569 Components Art no Flat roof penetration collar aluminium for the roof duct 160 186 mm diameter 0020095570 External wall...

Страница 12: ...Support elbow mounting rail long version 500 mm 0020095539 Air clamp stainless steel for 200 300 mm dia meter 0020095536 45 elbow stainless steel for external wall laying concentric 200 300 mm diamet...

Страница 13: ...At least Maximum total pipe length L1 L2 L3 130 mm diameter Round DN 60 mm Angular DN 40 mm 33 0 m plus 3 x 87 diversions and support elbow 160 mm diameter 50 0 m plus 3 x 87 diversions and support el...

Страница 14: ...and support elbow 200 mm diameter 50 0 m plus 1 x diversion 87 and support elbow The horizontal lines must have a maximum length of 12 m minus the two 87 diversions of which 6 m is for the air pipe an...

Страница 15: ...gular DN 40 mm 50 m 50 m 39 8 m Round DN 90 mm Angular DN 60 mm 50 m Round DN 120 mm Angular DN 80 mm Round DN 140 mm Angular DN 100 mm 200 mm diameter Round DN 70 mm Angular DN 40 mm 50 m 38 6 m 26 3...

Страница 16: ...versions 87 The horizontal flue gas pipe must have a max imum length of 6 m minus the three 87 diver sions 5 1 6 Flue gas pipe through the roof combustion air through the external wall m i n 1 m L2 L1...

Страница 17: ...he external wall L 4 L 1 L 2 L 3 m i n 1 m ecoCRAFT VKK 3 E HL 806 1206 1606 2006 2406 2806 System Maximum total pipe length L1 L2 L3 L4 130 mm diameter 160 mm diameter 50 0 m plus 1 x diversion 87 pl...

Страница 18: ...be used as a shaft for the supply of combustion air without the need for additional heat insulation 5 2 3 Route of the flue pipe in buildings The route of the flue pipe should correspond to the short...

Страница 19: ...6 2 3 Installing the support elbow and inserting the flue pipes in the shaft 0 0 2 n i m 1 2 3 4 5 1 Mortise a sufficiently large opening at the installation site to allow enough space for installatio...

Страница 20: ...upport elbow 2 Shorten the DN 180 safety pipe for the shaft opening 1 to the shaft wall thickness 3 Push the safety pipe over the flue pipe in the shaft until it ends flush with the shaft s external w...

Страница 21: ...ect the vertical part of the flue gas pipe and the equipment connection piece using the required exten sion pipes diversions and inspection T pieces 2 If necessary use a saw to shorten the extensions...

Страница 22: ...sleeve must point to the boiler Downward gradient of the air pipe outwards 2 Note 2 corresponds to a downward gradi ent of approx 30 mm per metre of pipe length 4 Secure the air pipe with mortar and...

Страница 23: ...g in the shaft 2 Drill a sufficiently large opening to allow enough space for installation 3 Drill a hole in the rear side of the shaft Diameter 10 mm 7 1 3 Installing the support elbow min 250 mm 6 7...

Страница 24: ...1 7 Installing the shaft extension Caution Risk of material damage caused by flue gas or dirt particles Flue gases or dirt particles that have been sucked in may damage the product or lead to malfunct...

Страница 25: ...gh an air pipe from outside Create an opening at the foot of the shaft to ventilate the flue gas pipe Secure the ventilation grille 4 Secure the wall panel 7 2 Installing a flue gas pipe on a support...

Страница 26: ...3 to the rafters or ceiling 4 For the area above the roof refer to the section Installing the flue gas pipe on the external wall Page 26 5 Install the roof duct Page 26 7 4 Installing the flue gas pip...

Страница 27: ...ts Do not install an offset between the two uppermost pipe brackets dimension C Install air clamps at all connecting joints between the two uppermost pipe brackets dimension C and the uppermost sectio...

Страница 28: ...nal wall pipe 1 4 3 2 5 6 7 1 Extension 2 Support console 3 Support elbow 4 Wall collar 5 Internal pipe of the exten sion 6 External pipe of an exten sion already shortened 7 Support elbow air pipe 1...

Страница 29: ...ffsets or in specific opening situations Only the terminal is equipped with a clamp as stand ard Note The terminal is made from black plastic on the flue gas side and is therefore also resist ant to U...

Страница 30: ...pipe Conditions The roof duct protrudes by more than 1 5 m over the tile 3 1 4 2 3 Anchor the roof duct above the roof 1 Attach clamps 1 to all the connecting points above the tile 2 Attach a pipe br...

Страница 31: ...d di versions 2 starting from the shaft or external wall 4 and working towards the product 4 Finally insert the elbow or the inspection elbow 2 of the flue gas pipe into the flue gas connection 1 of t...

Страница 32: ...all 7 Downward gradient of the air pipe outwards 2 Note 2 corresponds to a downward gradi ent of approx 30 mm per metre of pipe length 8 Secure the air pipe using mortar 9 Leave the mortar to harden 1...

Страница 33: ...l flue gas pipe Installing 21 I Inspection T piece Installing 24 L Lubricant for installation For 160 mm diameter 200 mm diameter systems 5 M Maximum pipe lengths 12 P Pipe bracket Adjustment range 29...

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Страница 36: ...0020058722_04 Vaillant Ltd Nottingham Road Belper Derbyshire DE56 1JT Telephone 44 845 602 29 22 Vaillant Service Solutions 44 80 70 606 07 77 info vaillant co uk www vaillant co uk...

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