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Certified air/flue gas systems and components 4

0020058722_04 Air/flue gas system Installation manual

11

4

Certified air/flue gas systems and
components

4.1

Certified air/flue gas systems and
components, 130 mm diameter

Components

Art. no.

Basic set for shaft installation (PP),
130 mm diameter

0020042762

Spacer (PP), 7 pcs, 130 mm diameter

0020042763

Inspection opening with cover (PP),
130 mm diameter

0020042764

87° elbow (PP), 130 mm diameter

0020042765

45° elbow (PP), 130 mm diameter

0020042766

30° elbow (PP), 130 mm diameter

0020042767

15° elbow (PP), 2 pcs, 130 mm diameter

0020042768

Extension (PP), 1.0 m, 130 mm diameter

0020042769

Extension (PP), 2.0 m, 130 mm diameter

0020042770

Extension (PP), 0.5 m, 150 mm diameter

0020095543

Basic set for air intake, 130 mm diameter

0020060591

4.2

Certified air/flue gas systems and
components, 160 mm diameter

Components

Art. no.

Unit connection (PP) with measurement open-
ing, 150

160 mm diameter

0020095531

Basic set for shaft installation (PP), 160 mm
diameter

0020095533

Set for air intake (PP), 160 mm diameter

0020095535

End pipe (stainless steel), 0.5 m, 160 mm dia-
meter

0020095537

Installation aid with a line loop, 160 mm dia-
meter

0020095541

Extension (PP), 0.5 m, 160 mm diameter

0020095545

Extension (PP), 1.0 m, 160 mm diameter

0020095546

Extension (PP), 2.0 m, 160 mm diameter

0020095547

87° elbow (PP), 160 mm diameter

0020095552

87° elbow (PP) with inspection opening,
160 mm diameter

0020095554

45° elbow (PP), 160 mm diameter

0020095556

30° elbow (PP), 160 mm diameter

0020095558

15° elbow (PP), 160 mm diameter

0020095560

Inspection element (PP) 0.21 m, 160 mm dia-
meter

0020095561

Spacer (1 pc), 160 mm diameter

0020095563

Spacer (4 pcs), 160 mm diameter

0020095565

Vertical roof duct (PP), concentric, 160/186 mm
diameter

0020095567

Universal pitched roof tile (25° - 45°), black, for
roof duct, 160/186 mm diameter

0020095568

Universal pitched roof tile (25° - 45°), red, for
roof duct, 160/186 mm diameter

0020095569

Components

Art. no.

Flat roof penetration collar (aluminium), for the
roof duct, 160/186 mm diameter

0020095570

External wall connection (stainless steel), elbow,
support console, external collar, 160/225 mm
diameter

0020095573

External wall pipe bracket (stainless steel),
225 mm diameter

0020095575

Extension (stainless steel) for external wall
laying, 0.5 m, concentric, 160/225 mm diameter

0020095577

Extension (stainless steel) for external wall
laying, 1.0 m, concentric 160/225 mm diameter

0020095579

Vertical roof duct (stainless steel) for external
wall laying, concentric, 160/225 mm diameter

0020095581

Opening piece (stainless steel), 160/225 mm
diameter

0020095583

Tile for pitched roof for 160/225 mm diameter
system, dependent on the angle
15° - 25°
25° - 35°
35° - 45°


0020095585
0020130600
0020130601

Flat roof penetration collar (stainless steel) for
160/225 mm diameter system, stainless steel

0020095587

Inspection element (stainless steel), 0.4 m,
160/225 mm diameter

0020095589

Support elbow mounting rail, long version, 500
mm

0020095539

Air clamp (stainless steel) for 160/225 mm
diameter

0020095540

45° elbow (stainless steel) for external wall
laying, concentric, 160/225 mm diameter

0020095544

Fastening clamp, 160 mm diameter

0020151162

4.3

Certified air/flue gas systems and
components, 200 mm diameter

Components

Art. no.

Unit connection (PP) with measurement opening,
200 mm diameter

0020095532

Basic set for shaft installation (PP), 200 mm
diameter

0020095534

End pipe (stainless steel), 0.5 m, 200 mm dia-
meter

0020095538

Installation aid with line loop, 200 mm diameter

0020095542

Extension (PP), 0.5 m, 200 mm diameter

0020095549

Extension (PP), 1.0 m, 200 mm diameter

0020095550

Extension (PP), 2.0 m, 200 mm diameter

0020095551

87° elbow (PP), 200 mm diameter

0020095553

87° elbow (PP) with inspection opening, 200 mm
diameter

0020095555

45° elbow (PP), 200 mm diameter

0020095557

30° elbow (PP), 200 mm diameter

0020095559

Inspection element (PP), 0.5 m, 200 mm dia-
meter

0020095562

Содержание Air/Flue Gas System

Страница 1: ...For the competent person Installation manual Air flue gas system VKK 3 GB Installation manual...

Страница 2: ...ed on 26 09 2012 Publisher manufacturer Vaillant GmbH Berghauser Str 40 D 42859 Remscheid Telefon 49 21 91 18 0 Telefax 49 21 91 18 28 10 info vaillant de www vaillant de Vaillant GmbH 2012 These inst...

Страница 3: ...m diameter 11 4 3 Certified air flue gas systems and components 200 mm diameter 11 4 4 Certified flue gas systems 12 5 System conditions 12 5 1 Maximum pipe lengths 12 5 2 General installation instruc...

Страница 4: ...ns for the installed Vaillant product 1 2 Storing documents Pass these instructions and all other applicable docu ments on to the system operator The system operator should retain these instructions f...

Страница 5: ...he district master chimney sweep 2 3 2 Risk of poisoning due to escaping flue gas Improperly installed flue gas pipes may cause flue gas to escape Before starting up the product check that the whole f...

Страница 6: ...seals of the flue gas pipe Route the horizontal flue pipe with a downward gradient Downward gradient to the product 3 Note 3 corresponds to a downward gradient of approx 50 mm per metre of pipe length...

Страница 7: ...ocation leads to condensate leaking from the lid of the opening for cleaning and may lead to cor rosion damage Install the inspection T piece in accordance with the illus tration 2 3 14 Material damag...

Страница 8: ...usability of the products identified by Vaillant article numbers that are designed for the flue pipe is provided If you do not use certified elements for the Vaillant flue pipe when installing the pro...

Страница 9: ...ge 18 3 2 2 Flue gas pipe in the shaft combustion air through the external wall Installing the 130 mm diameter system Page 18 3 2 3 Flue gas pipe in the shaft combustion air from the shaft Installing...

Страница 10: ...through the roof combustion air through the external wall Installing the roof duct Page 26 Installing the combustion air line in the external wall Page 31 Flue gas connection and installing the horizo...

Страница 11: ...versal pitched roof tile 25 45 red for roof duct 160 186 mm diameter 0020095569 Components Art no Flat roof penetration collar aluminium for the roof duct 160 186 mm diameter 0020095570 External wall...

Страница 12: ...Support elbow mounting rail long version 500 mm 0020095539 Air clamp stainless steel for 200 300 mm dia meter 0020095536 45 elbow stainless steel for external wall laying concentric 200 300 mm diamet...

Страница 13: ...At least Maximum total pipe length L1 L2 L3 130 mm diameter Round DN 60 mm Angular DN 40 mm 33 0 m plus 3 x 87 diversions and support elbow 160 mm diameter 50 0 m plus 3 x 87 diversions and support el...

Страница 14: ...and support elbow 200 mm diameter 50 0 m plus 1 x diversion 87 and support elbow The horizontal lines must have a maximum length of 12 m minus the two 87 diversions of which 6 m is for the air pipe an...

Страница 15: ...gular DN 40 mm 50 m 50 m 39 8 m Round DN 90 mm Angular DN 60 mm 50 m Round DN 120 mm Angular DN 80 mm Round DN 140 mm Angular DN 100 mm 200 mm diameter Round DN 70 mm Angular DN 40 mm 50 m 38 6 m 26 3...

Страница 16: ...versions 87 The horizontal flue gas pipe must have a max imum length of 6 m minus the three 87 diver sions 5 1 6 Flue gas pipe through the roof combustion air through the external wall m i n 1 m L2 L1...

Страница 17: ...he external wall L 4 L 1 L 2 L 3 m i n 1 m ecoCRAFT VKK 3 E HL 806 1206 1606 2006 2406 2806 System Maximum total pipe length L1 L2 L3 L4 130 mm diameter 160 mm diameter 50 0 m plus 1 x diversion 87 pl...

Страница 18: ...be used as a shaft for the supply of combustion air without the need for additional heat insulation 5 2 3 Route of the flue pipe in buildings The route of the flue pipe should correspond to the short...

Страница 19: ...6 2 3 Installing the support elbow and inserting the flue pipes in the shaft 0 0 2 n i m 1 2 3 4 5 1 Mortise a sufficiently large opening at the installation site to allow enough space for installatio...

Страница 20: ...upport elbow 2 Shorten the DN 180 safety pipe for the shaft opening 1 to the shaft wall thickness 3 Push the safety pipe over the flue pipe in the shaft until it ends flush with the shaft s external w...

Страница 21: ...ect the vertical part of the flue gas pipe and the equipment connection piece using the required exten sion pipes diversions and inspection T pieces 2 If necessary use a saw to shorten the extensions...

Страница 22: ...sleeve must point to the boiler Downward gradient of the air pipe outwards 2 Note 2 corresponds to a downward gradi ent of approx 30 mm per metre of pipe length 4 Secure the air pipe with mortar and...

Страница 23: ...g in the shaft 2 Drill a sufficiently large opening to allow enough space for installation 3 Drill a hole in the rear side of the shaft Diameter 10 mm 7 1 3 Installing the support elbow min 250 mm 6 7...

Страница 24: ...1 7 Installing the shaft extension Caution Risk of material damage caused by flue gas or dirt particles Flue gases or dirt particles that have been sucked in may damage the product or lead to malfunct...

Страница 25: ...gh an air pipe from outside Create an opening at the foot of the shaft to ventilate the flue gas pipe Secure the ventilation grille 4 Secure the wall panel 7 2 Installing a flue gas pipe on a support...

Страница 26: ...3 to the rafters or ceiling 4 For the area above the roof refer to the section Installing the flue gas pipe on the external wall Page 26 5 Install the roof duct Page 26 7 4 Installing the flue gas pip...

Страница 27: ...ts Do not install an offset between the two uppermost pipe brackets dimension C Install air clamps at all connecting joints between the two uppermost pipe brackets dimension C and the uppermost sectio...

Страница 28: ...nal wall pipe 1 4 3 2 5 6 7 1 Extension 2 Support console 3 Support elbow 4 Wall collar 5 Internal pipe of the exten sion 6 External pipe of an exten sion already shortened 7 Support elbow air pipe 1...

Страница 29: ...ffsets or in specific opening situations Only the terminal is equipped with a clamp as stand ard Note The terminal is made from black plastic on the flue gas side and is therefore also resist ant to U...

Страница 30: ...pipe Conditions The roof duct protrudes by more than 1 5 m over the tile 3 1 4 2 3 Anchor the roof duct above the roof 1 Attach clamps 1 to all the connecting points above the tile 2 Attach a pipe br...

Страница 31: ...d di versions 2 starting from the shaft or external wall 4 and working towards the product 4 Finally insert the elbow or the inspection elbow 2 of the flue gas pipe into the flue gas connection 1 of t...

Страница 32: ...all 7 Downward gradient of the air pipe outwards 2 Note 2 corresponds to a downward gradi ent of approx 30 mm per metre of pipe length 8 Secure the air pipe using mortar 9 Leave the mortar to harden 1...

Страница 33: ...l flue gas pipe Installing 21 I Inspection T piece Installing 24 L Lubricant for installation For 160 mm diameter 200 mm diameter systems 5 M Maximum pipe lengths 12 P Pipe bracket Adjustment range 29...

Страница 34: ......

Страница 35: ......

Страница 36: ...0020058722_04 Vaillant Ltd Nottingham Road Belper Derbyshire DE56 1JT Telephone 44 845 602 29 22 Vaillant Service Solutions 44 80 70 606 07 77 info vaillant co uk www vaillant co uk...

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