Vaillant 637 E Скачать руководство пользователя страница 48

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FITTING AIR/FLUE DUCT EXTENSIONS BETWEEN TWO 45° ELBOWS

Length of Air duct

• Cut the length of the air duct as

follows:
Length of air duct as per table.

Length of Flue duct

• Cut the length of the flue duct as

follows:
Length of flue duct = Length of air
duct + 40 mm

How to measure length
of air and flue ducts

Measure the distance between centres
of the two flue pipes to be connected.
Using the table below identify and
note the air duct length to be cut
(Length of air duct).

210

215

100

220

> 100 to

not

< 170 mm

possible

170

100

290

175

108

295

180

115

300

185

122

305

190

129

310

195

136

315

200

143

320

205

150

325

210

157

330

215

164

335

220

171

340

225

178

345

230

185

350

235

192

355

240

199

360

245

207

365

250

214

370

255

221

375

260

228

380

265

235

385

270

242

390

275

249

395

280

256

400

285

263

405

290

270

410

295

277

415

300

284

420

305

291

425

310

298

430

315

306

435

320

313

440

325

320

445

330

327

450

Distance Length

of-

Height

between centres

air duct

[in mm]

Distance Length

of-

Height

between centres

air duct

[in mm]

Table 6.2: Length of surplus with 45° elbow

Distance Length

of-

Height

between centres

air duct

[in mm]

335

334

455

340

341

460

345

348

465

350

355

470

355

362

475

360

369

480

365

376

485

370

383

490

375

390

495

380

397

500

385

405

505

390

412

510

395

419

515

400

426

520

405

433

525

410

440

530

415

447

535

420

454

540

425

461

545

430

468

550

435

475

555

440

482

560

445

489

565

450

496

570

455

504

575

460

511

580

465

518

585

470

525

590

475

532

595

480

539

600

485

546

605

490

553

610

495

560

615

500

567

620

505

574

625

510

581

630

515

588

635

520

596

640

525

603

645

530

610

650

535

617

655

540

624

660

545

631

665

550

638

670

555

645

675

560

652

680

565

659

685

570

666

690

575

673

695

580

680

700

585

687

705

590

695

710

595

702

715

600

709

720

605

716

725

610

723

730

615

730

735

620

737

740

625

744

745

630

751

750

635

758

755

640

765

760

645

772

765

650

779

770

655

786

775

660

794

780

665

801

785

670

808

790

675

815

795

680

822

800

685

829

805

690

836

810

695

843

815

700

850

820

705

857

825

710

864

830

715

871

835

720

878

840

Содержание 637 E

Страница 1: ...aller Flue installation instructions Air flue duct for use with turboMAX plus 2 E turboMAX pro 2 E thermoCOMPACT 2 E aquaPLUS PART 1 Standard Concentric Systems 60 100 PART 2 Optional Concentric Syste...

Страница 2: ...lation of the horizontal air flue duct top outlet Fitting air flue duct extensions Page 25 Fitting air flue duct extensions between two 90 elbows 26 Fitting air flue duct extensions between two 45 elb...

Страница 3: ...duct extensions between two 90 elbows 46 Fitting air flue duct extensions between two 45 elbows 47 Installing the air flue duct sliding sleeve 48 Installation of the vertical roof duct Installation of...

Страница 4: ...GI The Council for Registered Gas Installers The installation of the boiler and flue must be in accordance with the Gas Safety Installation and Use Regulations 1998 and the Building Regulations and BS...

Страница 5: ...Pack of 5 100 303 821 x x Air flue duct extension 1960 mm 60 100 303 803 x x Air flue duct 15 offset 60 100 303 820 Sliding sleeve 60 100 303 816 x x Adjustable roof tile 9076 Flat roof collar piece...

Страница 6: ...extension 500 800 mm 60 100 Accy No 303 804 Air flue duct extension 500 mm 60 100 Accy No 303 801 Air flue duct extension 1000 mm 60 100 Accy No 303 802 Air flue duct extension 1960 mm 60 100 Accy No...

Страница 7: ...U_LAZ 41 0 Fig 1 6 Sliding sleeve 60 100 Sliding sleeve 60 100 Accy No 303 816 LAS Euro B S 016 0 Fig 1 5 Flue support clip 100 Flue support clips 100 Pack of 5 Accy No 303 821 GU_LAZ 72 0 Use one cli...

Страница 8: ...MPACT 615 2 E 620 2 E 624 2 E 628 2 E 637 E turboMAX pro 24 2 E turboMAX pro turboMAX plus turboMAX plus 28 2 E 837 E 824 2 E turboMAX plus aquaPLUS 828 2 E 6 3 6 3 5 5 4 3 4 0 Max permitted flue leng...

Страница 9: ...0 elbow is 1 m equivalent length of 45 elbow is 0 5 m Push the restrictor 1 into the flue connection of the appliance 3 Connect the flue elbow 2 into the flue connection of the appliance 3 Note thermo...

Страница 10: ...ncluding the terminal assembly for vertical flues plus the resistance of any bends or elbows used equivalent length of 90 elbow is 1 m equivalent length of 45 elbow is 0 5 m Push the restrictor 1 into...

Страница 11: ...te is vertical using a plumbline or spirit level Top outlet flue exiting to rear For installations where the air flue duct is to be installed directly to the rear of the boiler the installation templa...

Страница 12: ...the terminal When cutting the air and flue ducts it is important to remove any burrs with a file this ensures easy fitting of the ducts and prevents any rough edges from damaging the flue seals Care...

Страница 13: ...restrictor ring page 10 into the bottom of the boiler elbow Fit the elbow to the boiler by inserting the spigot of the flue elbow into the flue socket on the boiler and secure using the air duct clam...

Страница 14: ...e that all installation and service clearances are available and that the boiler flue can be installed as detailed in these instructions Fix the paper template supplied with the boiler to the wall ens...

Страница 15: ...Y Secure the boiler hanging bracket 1 to the wall using the screws provided 2 At this stage it is necessary to prepare and fit the boiler onto the hanging bracket refer to the boiler installation inst...

Страница 16: ...d in the installation instructions supplied with the boiler Release the three clamps 1 and remove the combustion chamber cover 2 Loosen the screw 3 and remove the flue gas connector 4 from the fan Rem...

Страница 17: ...d in the installation instructions supplied with the boiler Release the three clamps 1 and remove the combustion chamber cover 2 Remove the screw 3 Pull the two cables 8 and two tubes 9 from the fan a...

Страница 18: ...cing outside Push the air flue duct assembly through the wall from outside the dwelling If the internal trim ring is to be used position it over the end of the air duct from inside the dwelling Engage...

Страница 19: ...cure Reconnect the electrical cables to the fan Gently push the flue duct downwards to the left Slide the fan 2 into position on flue collector hood 3 Ensure that the flue gas connector 1 engages over...

Страница 20: ...ages over the end of the flue duct and the flange on the back of the fan plate locks in to the collector hood Secure the fan to the flue collector hood using only one screw 4 Reconnect the air pressur...

Страница 21: ...e centreline of the template is vertical using a plumbline or spirit level Top oulet flue exiting to rear For installations where the air flue duct is to be installed directly to the rear of the boile...

Страница 22: ...s Length of flue duct Length of air duct 44 mm All flue sockets should point towards the terminal Ensure that the flue duct protrudes by 40 mm into the Se duct When cutting the air and flue ducts it i...

Страница 23: ...o the boiler by inserting the spigot of the flue elbow into the flue socket on the boiler and secure using the air duct clamp provided Pull the air flue duct back through the se duct wall such that th...

Страница 24: ...ntial that the roof tile collar is vertically aligned with the air flue duct of the boiler 48 1285 603 LAS Euro B S 036 0 Pitched roof Determine the point of termination of the vertical air flue duct...

Страница 25: ...holes 3 mm through the air duct of the flue boiler clamp at the most convienient holes on the air duct clamp Ensure that the drill does not penetrate the inner flue duct Screw the clamp to the air duc...

Страница 26: ...ace on the air duct After cutting the tubes to size insert the flue duct into the air duct and secure the air duct to the spacing bracket through the three pre drilled holes Lubricate the seals and in...

Страница 27: ...410 625 415 630 420 635 425 640 430 645 435 650 440 655 445 660 450 665 455 670 460 675 465 680 470 685 475 690 480 695 485 700 490 705 495 710 500 715 505 720 510 725 515 Table 6 1 Length of surplus...

Страница 28: ...399 290 276 404 295 283 409 300 290 414 305 297 419 310 304 424 Distance Length of Height between centres air duct in mm in mm in mm Distance Length of Height between centres air duct in mm in mm in m...

Страница 29: ...eeve so that it engages into the socket of the boiler Ensure that the sliding sleeve penetrates the socket such that there is at least 20 mm engagement at both ends of the sliding sleeve Fit the air d...

Страница 30: ...n accessories Accy Part No 303 600 87 Elbow 80 125 303 610 Air flue duct extensions 500 mm 80 125 303 602 x x Air flue duct extensions 1000 mm 80 125 303 603 x x Air flue duct extensions 2000 mm 80 12...

Страница 31: ...Fig 1 3 Elbow joints 80 125 87 Elbow 80 125 Accy No 303 610 2 x 45 Bends 80 125 Accy No 303 611 Air flue duct extensions 500 mm 80 125 Accy No 303 602 Air flue duct extensions 1000 mm 80 125 Accy No 3...

Страница 32: ...tiles for pitched roof Adjustable roof tile Accy No 9076 GU_LAZ 41 0 164 120 Fig 1 5 Sliding sleeve 80 125 Sliding sleeve 80 125 Accy No 303 617 GU_LAZ 76 0 Fig 1 7 Flat roof penetration collar piece...

Страница 33: ...3 600 Max permitted flue length L Max permitted flue length L 15 4 m 12 5 m 14 0 m thermoCOMPACT thermoCOMPACT 628 2 E turboMAX plus 615 620 624 2 E turboMAX plus 828 2 E 837 E turboMAX plus 824 2 E t...

Страница 34: ...has a diameter of 100 mm An adaptor Accy No 303 814 is required to connect from the boiler outlet to the 125 mm diameter flue system This adaptor incorporates a condensate discharge connection which...

Страница 35: ...e flue outlet adaptor 2 into the flue connection of the appliance 3 Note The flue outlet on the top of the boiler has a diameter of 100 mm An adaptor Accy No 303 814 is required to connect from the bo...

Страница 36: ...ovided 7 Drill two holes 3 mm through the air duct clamp and secure the air duct clamp to the boiler using the screws provided Note Because of the high efficiency of turboMAX thermoCOMPACT and aquaPLU...

Страница 37: ...mportant Ensure that there are no kinks in the condensate discharge pipe Position the trap 5 below the appliance and secure to the wall using the bracket and screws provided Connect the condensate dis...

Страница 38: ...ust the location of the boiler installation template Please check that both the boiler installation site and flue termination are in accordance with these instructions prior to drilling any holes for...

Страница 39: ...not shorten any air duct to a length of less than 100 mm If necessary shorten two adjacent extensions to achieve the overall required length Cut the air duct square and remove any burrs Refit the flu...

Страница 40: ...ANT The flue hole should be cut with a slight rise to outside of 3 1 equivalent to 50mm 20mm rise per metre length 220 1 5 1 2 3 Fig 4 2 Installing the horizontal wall duct LAS Euro B S 013 0 Preparat...

Страница 41: ...he inner flue duct Fix the duct using the screws provided Ensure that the flue assembly is adequately supported along its entire length Cut any air flue ducts to the required length as detailed on pag...

Страница 42: ...t the boiler flue can be installed as detailed in these instructions Fix the paper template supplied with the boiler to the wall ensuring that the centreline of the template is vertical using a plumbl...

Страница 43: ...roof installations From above insert the air flue duct and terminal assembly 5 into the adjustable roof tile pitched roof or roof penetration collar flat roof until it is fully seated Adjust the vert...

Страница 44: ...o remove any burrs with a file this ensures easy fitting of the ducts and prevents any rough edges from damaging the flue seals Care should be taken not to scratch the white surface of the air duct If...

Страница 45: ...ping screws supplied Connect the flue assembly to the adaptor Slide the 125 mm dia x 88 mm long air duct clamp over the air duct Line up the air flue duct with the adaptor and insert the spigot of the...

Страница 46: ...ny burrs Care should be taken not to scratch the white surface on the air duct After cutting the tubes to size insert the flue duct into the air duct and secure the air duct to the spacing bracket thr...

Страница 47: ...670 460 675 465 680 470 685 475 690 480 695 485 700 490 705 495 710 500 715 505 720 510 725 515 Table 6 1 Length of surplus with 87 elbows 200 205 0 210 0 210 to not 310 mm possible 310 100 315 105 3...

Страница 48: ...centres air duct in mm in mm in mm Distance Length of Height between centres air duct in mm in mm in mm Table 6 2 Length of surplus with 45 elbow Distance Length of Height between centres air duct in...

Страница 49: ...et of the boiler Ensure that the sliding sleeve penetrates the socket such that there is at least 20 mm engagement at both ends of the sliding sleeve Fit the air duct clamp over the air ducts of the e...

Страница 50: ...50...

Страница 51: ...51...

Страница 52: ...31 70_31 GB 07 2003 M Subject to alteration Head Office Vaillant Ltd Service Solutions 0870 6060 777 Vaillant House Trident Close Medway City Estate Rochester Kent ME2 4EZ Technical Advice 01634 2923...

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