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Contents

2

Installation and maintenance instructions atmoMAG 0020189893_03

Contents

1

Safety .................................................................... 3

1.1

Action-related warnings ......................................... 3

1.2

Intended use .......................................................... 3

1.3

General safety information .................................... 3

1.4

Regulations (directives, laws, standards) .............. 5

2

Notes on the documentation .............................. 6

2.1

Observing other applicable documents ................. 6

2.2

Storing documents................................................. 6

2.3

Validity of the instructions...................................... 6

3

Product description............................................. 6

3.1

Information on the identification plate.................... 6

3.2

Product design....................................................... 6

3.3

CE label ................................................................. 8

3.4

ÖVGW symbol ....................................................... 8

4

Installation............................................................ 8

4.1

Checking the scope of delivery.............................. 8

4.2

Wall pre-installation ............................................... 8

4.3

Dimensions .......................................................... 10

4.4

Requirements for the installation site .................. 12

4.5

Removing/installing the product casing ............... 12

4.6

Wall-mounting the product................................... 12

5

Installation.......................................................... 12

5.1

Integration into a solar system............................. 12

5.2

Sequence for installing the connection................ 13

5.3

Connecting the flue pipe...................................... 13

6

Start-up ............................................................... 13

6.1

Carrying out the initial start-up............................. 13

6.2

Gas conversion.................................................... 13

6.3

Checking that the flue gas sensor works
correctly ............................................................... 13

6.4

Checking the gas flow pressure .......................... 14

6.5

Checking the heat input....................................... 14

6.6

Setting the product load....................................... 17

6.7

Checking that the product functions correctly
and checking the leak-tightness .......................... 17

6.8

Handing the product over to the operator............ 17

7

Inspection and maintenance ............................ 17

7.1

Procuring spare parts .......................................... 17

7.2

Draining the product ............................................ 17

7.3

Removing the burner ........................................... 18

7.4

Removing the jet holder....................................... 18

7.5

Removing the heat exchanger............................. 18

7.6

Cleaning the burner ............................................. 19

7.7

Cleaning the heat exchanger............................... 19

7.8

Repairing any damage to the coating of the
heat exchanger .................................................... 19

7.9

Checking the flow switch ..................................... 19

7.10

Completing inspection and maintenance work .... 20

8

Troubleshooting ................................................ 20

8.1

Detecting and rectifying faults ............................. 20

8.2

Eliminating faults in the product........................... 20

9

Decommissioning.............................................. 20

10

Recycling and disposal..................................... 20

11

Customer service............................................... 20

Appendix ............................................................................ 21
A

Commissioning checklist ................................. 21

B

Inspection and maintenance work

Overview............................................................. 21

C

Detecting and rectifying faults ......................... 22

D

Type XI connection diagram............................. 23

E

Type GX connection diagram........................... 24

F

Tables of gas settings ....................................... 25

G

Technical data.................................................... 25

Содержание 0010006905

Страница 1: ...instructions atmoMAG MAG AT 0 1 GX MAG 0 1 GX MAG 0 1 XI AT CH de DE Installation and maintenance instructions Publisher manufacturer Vaillant GmbH Berghauser Str 40 D 42859 Remscheid Tel 49 21 91 18 0 Fax 49 21 91 18 2810 info vaillant de www vaillant de ...

Страница 2: ...nversion 13 6 3 Checking that the flue gas sensor works correctly 13 6 4 Checking the gas flow pressure 14 6 5 Checking the heat input 14 6 6 Setting the product load 17 6 7 Checking that the product functions correctly and checking the leak tightness 17 6 8 Handing the product over to the operator 17 7 Inspection and maintenance 17 7 1 Procuring spare parts 17 7 2 Draining the product 17 7 3 Remo...

Страница 3: ...ance conditions listed in the instruc tions Intended use also covers installation in ac cordance with the IP class Any other use that is not specified in these instructions or use beyond that specified in this document shall be considered improper use Any direct commercial or industrial use is also deemed to be improper Caution Improper use of any kind is prohibited 1 3 General safety information ...

Страница 4: ...eath due to explosive and flammable materials Do not use or store explosive or flammable materials e g petrol paper paint in the installation room of the product 1 3 8 Risk of death from escaping gas What to do if you smell gas in the building Avoid rooms that smell of gas If possible open doors and windows fully and ensure adequate ventilation Do not use naked flames e g lighters matches Do not s...

Страница 5: ...ent per son who also assumes the responsibility for installing the unit properly and commissioning it for the first time Before installing the gas fired instantaneous water heater you must consult with the gas supply company The gas fired instantaneous water heater must only be installed in rooms that are suffi ciently ventilated For this installation observe in particular the latest applicable ve...

Страница 6: ...on on the identification plate The identification plate is mounted at the front of the atmo spheric sensing device under the product casing at the fact ory Applicability Germany Austria Switzerland Information on the identification plate Meaning MAG Product category 11 14 Power in l min 0 1 Chimney connection product generation G With electrical ignition and generator I With electrical ignition an...

Страница 7: ...changer 5 Burner 6 Temperature selector 7 Gas valve 8 Power switch 9 Main switch 10 Electronics box with battery compartment 11 Ignition electrode 12 Monitoring electrode Applicability MAG 14 0 1 GX 2 4 8 9 10 11 12 6 7 3 1 5 1 Atmospheric sensing device 2 Flue gas sensor 3 Heat exchanger 4 Burner 5 Generator 6 Temperature selector 7 Gas valve 8 Power switch 9 Main switch 10 Switch box 11 Ignition...

Страница 8: ...e 3 4 ÖVGW symbol The ÖVGW symbol shows that the products comply with all of the requirements for assigning the ÖVGW symbol in accordance with the identification plate 4 Installation 4 1 Checking the scope of delivery 1 Remove the product from its box 2 Check that the scope of delivery is complete and intact 4 1 1 Scope of delivery Num ber Description 1 Gas fired instantaneous water heater 1 Conne...

Страница 9: ...Installation 4 0020189893_03 atmoMAG Installation and maintenance instructions 9 a 92 mm b 85 mm c 100 mm without thermal isolator device c 145 mm with thermal isolator device ...

Страница 10: ...0 Installation and maintenance instructions atmoMAG 0020189893_03 4 3 Dimensions Applicability MAG 11 0 1 XI OR MAG 11 0 1 GX 224 259 115 min 20 26 50 172 5 270 min 20 120 113 3 61 4 350 52 617 658 680 579 617 558 Ø110 ...

Страница 11: ...ation and maintenance instructions 11 Applicability MAG 14 0 1 XI Germany OR MAG 14 0 1 GX Germany OR MAG 14 0 1 GX Switzerland OR MAG 14 0 1 GX Austria 224 616 485 658 48 679 680 617 259 124 120 61 4 141 350 min 20 min 20 26 50 172 5 270 Ø133 5 ...

Страница 12: ...re the product depending on the installation site use wall anchors hooks bolts or threaded bolts as the fixing material 3 Use suitable fixing material to install the back wall of the unit to the wall 5 Installation Danger Risk of scalding and or damage due to incorrect installation leading to escaping water Stresses in supply lines can cause leaks Install the supply lines without tension If you us...

Страница 13: ...ccordance with the operating in structions When starting up the unit proceed in accordance with the attached checklist Commissioning checklist Page 21 6 2 Gas conversion 1 Observe the applicable national regulations 2 To convert the gas use only Vaillant conversion kits or Vaillant spare parts 3 Follow the instructions contained in the documentation that is supplied with the conversion kits or spa...

Страница 14: ...ustria Switzerland Gas family Permissible gas flow pres sure Natural gas G20 DE AT CH G25 DE 1 7 2 5 kPa 17 25 mbar 1 7 2 5 kPa 17 25 mbar Liquid gas G31 DE AT CH 4 25 5 75 kPa 42 5 57 5 mbar Conditions Gas flow pressure not in the permissible range Danger Risk of material damage and operating faults caused by incorrect gas flow pres sure If the gas flow pressure lies outside the per missible rang...

Страница 15: ... tap fully open to enable the nominal water volume Page 25 to flow After approx five minutes of the product running in con tinuous mode read off the gas flow value at the counter and compare this with the gas flow value at nominal heat loading in the Tables of gas settings Page 25 Note Deviations of 5 are permitted Conditions The deviation is greater than 5 1 2 3 XXX Remove the burner Page 18 Remo...

Страница 16: ...value with the corresponding value in the table Note Deviations of 10 are permitted Remove the pressure gauge Place the sealing screw and the seal on the measuring nipple tighten the sealing screw and check that it is leak tight Conditions The deviation is greater than 10 1 2 3 XXX Remove the burner Page 18 Remove the jet holder Page 18 Check whether the correct burner jets 1 have been used in the...

Страница 17: ...ator how the safety devices work and where they are located 2 Inform the operator how to handle the product Answer any questions the operator may have 3 Draw special attention to the safety instructions which the operator must follow 4 Inform the operator of the necessity to have the product maintained according to the specified intervals 5 Pass all of the instructions and documentation for the pr...

Страница 18: ...e burner to the back wall 4 Raise the burner slightly and carefully pull the burner forwards and out 7 4 Removing the jet holder 1 2 1 Remove the two bolts 1 in order to remove the jet holder 2 Remove the jets from the jet holder 2 3 Check the components of the jet holder 2 for damage and dirt 4 If successful clean or replace soiled or damaged com ponents 7 5 Removing the heat exchanger Applicabil...

Страница 19: ...burner rails with a soft brush and blow out any dust or dirt outside the install ation room from the outside to the inside using com pressed air 3 If the burner is extremely dirty clean it with soapy water and rinse it thoroughly with clean water 7 7 Cleaning the heat exchanger 1 Use a spray of water to rinse through the fins of the heat exchanger 2 Use a soft brush to remove the heavier soiling o...

Страница 20: ...inating faults in the product Clear the product of any faults by carrying out the follow ing steps Close the water tap and open it again without press ing the main switch Leave the water tap open and switch the product off and on again by pressing the main switch twice If the fault clearance fails or the product is repeatedly blocked by a safety device carry out a complete func tional check and a ...

Страница 21: ...tomer 11 Stick the sticker Read the operating instructions on the front of the product in the language spoken by the operator B Inspection and maintenance work Overview Note The table below lists the manufacturer requirements with respect to minimum inspection and maintenance inter vals If national regulations and directives require shorter inspection and maintenance intervals you should ob serve ...

Страница 22: ...nutes after water is drawn XI only Loud over ignition XI only The battery charge is low XI only Replace the battery XI only The product cannot be star ted up The LED flashes red for up to ten minutes after water is drawn The gas supply is interrupted There is air in the gas supply line Water pressure is too low GX only Fault in the ignition device The servomotor is defective Secure the gas supply ...

Страница 23: ... 2 Micro switch 3 Ignition electrode 4 Monitoring electrode 5 Burner 6 Red connection cable 7 Transparent connection cable 8 Safety overheat cut off device 9 Flue gas sensor 10 Red connection cable 11 Electronics box 12 Yellow connection cable 13 Black connection cable 14 1 x 1 5 V 15 Red connection cable 16 Black connection cable 17 Blue connection cable 18 Orange connection cable 19 Green connec...

Страница 24: ...9 11 1 Gas valve 2 Micro switch 3 Ignition electrode 4 Monitoring electrode 5 Burner 6 Red connection cable 7 Transparent connection cable 8 Flue gas sensor 9 Red connection cable 10 Electronics box 11 Yellow connection cable 12 Black connection cable 13 Generator 14 Red connection cable 15 Black connection cable 16 Blue connection cable 17 Orange connection cable 18 Green connection cable ...

Страница 25: ...76 kPa 7 6 mbar Natural gas 2L G25 0 94 kPa 9 4 mbar 0 76 kPa 7 6 mbar Liquid gas 3P G31 DE CH 3 34 kPa 33 4 mbar AT 3 16 kPa 31 6 mbar DE CH 2 70 kPa 27 0 mbar G Technical data Technical data General Applicability Germany Austria Switzerland MAG AT 11 0 1 GX H MAG AT 14 0 1 GX H MAG 11 0 1 GX MAG 11 0 1 XI Designated country designation in accordance with ISO 3166 AT AT DE CH DE CH Approved unit ...

Страница 26: ...Qmin 9 8 kW 12 2 kW 9 8 kW 9 8 kW Max heat out put Pmax Germany 19 2 kW 19 2 kW Switzerland 19 2 kW 19 2 kW Austria 18 2 kW 22 7 kW Min heat output Pmin 8 4 kW 10 4 kW 8 4 kW 8 4 kW Control range Germany 8 4 19 2 kW 8 4 19 2 kW Switzerland 8 4 19 2 kW 8 4 19 2 kW Austria 8 4 18 2 kW 10 4 22 7 kW Max permissible water pressure Pw max 1 3 MPa 13 0 bar 1 3 MPa 13 0 bar 1 3 MPa 13 0 bar 1 3 MPa 13 0 b...

Страница 27: ...ney draught 1 5 Pa 1 5 Pa Min chimney draught when using a thermal flue non return flap 10 0 Pa 10 0 Pa Technical data Natural gas G20 Applicability Germany Switzerland Austria MAG AT 11 0 1 GX H MAG AT 14 0 1 GX H MAG 11 0 1 GX MAG 11 0 1 XI Gas connection value at max heat output DE 2 3 m h 2 3 m h Gas connection value at max heat output CH 2 3 m h 2 3 m h Gas connection value at max heat output...

Страница 28: ...m h 23 2 m h 30 0 m h 30 0 m h Technical data Liquid gas G31 Applicability Germany Austria Switzerland MAG AT 11 0 1 GX H MAG 11 0 1 GX MAG 11 0 1 XI MAG 14 0 1 GX Gas connection value at max heat output 1 7 kg h 1 7 kg h 2 18 kg h Gas connection value at max heat output AT 1 65 kg h Gas connection pressure 4 25 5 75 kPa 42 50 57 50 mbar 4 25 5 75 kPa 42 50 57 50 mbar 4 25 5 75 kPa 42 50 57 50 mba...

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Страница 32: ...illant GmbH Schweiz Suisse Svizzera Riedstrasse 12 CH 8953 Dietikon Tel 044 74429 29 Fax 044 74429 28 Kundendienst 044 74429 29 Techn Vertriebssupport 044 74429 19 info vaillant ch www vaillant ch Vaillant Deutschland GmbH Co KG Berghauser Str 40 D 42859 Remscheid Telefon 021 91 18 0 Telefax 021 91 18 2810 Auftragsannahme Vaillant Kundendienst 021 91 5767901 info vaillant de www vaillant de These ...

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