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VAG Operation and Maintenance Instructions • 13

The relevant safety regulations of the VDI / VDE and the instruc-

tions of the manufacturer of the electric actuator must be obser-

ved. 

When the items are delivered, the adjustment screws and the 

connection bolts of the gear and the electric actuator are sealed 

with labels and/or identified by colour markings. The removal 

or breaking of these identifications will result in the loss of the 

manufacturer’s warranty.

6.5  Valves with VAG HYsec hydraulic

 

brake-and-lift units

To butterfly valves equipped with a VAG HYsec hydraulic brake-

and-lift unit, the order-related operating instructions apply in each 

case (see KAT-B-5512).

7  Maintenance and repair

7.1  General safety instructions

Prior to the performance of inspection and mainte-

nance work on the valve or its assemblies, shut-off 

the pressurised pipeline, depressurise it and secure it 

against inadvertent activation. Depending on the  type  

and  risk of the fluid conveyed, comply with all required 

safety regulations!

After completing the maintenance works and before resuming 

operation, check all connections for  tightness. Perform the steps 

described for initial set-up as described under Section 5 “Set-up 

and operation”.

A VAG EKN

®

 Butterfly Valve not equipped with a gear unit is not 

self-locking. The actuator/the gear unit may not be disassembled 

as long as the valve is pressurised. This also applies in case the 

valve is completely dismantled. 

Statutory and local provisions as well as the safety and accident 

prevention regulations must be observed and complied with at all 

times.

Damage due to current intensity and current flow must be pre-

vented.

Couplings and connections must never be disassembled when 

they are under pressure. 

Servicing, maintenance and inspection work as well as the repla-

cement of spare parts must only be done qualified staff. The plant 

operator is responsible for determining the suitability of the staff 

or for ensuring the relevant qualifications.

No.

Designation

Material

1

Body

EN-JS 1030

2

Disk

EN-JS 1030

3

Profile seal

EPDM or 

NBR

4.1

Retaining ring

EN-JS 1030

5.1

Hexagonal screw A4

5.3

Washer

A4

7

Shaft, driven end 1.4021

8

Shaft, free end

1.4021

10

Bearing flange

EN-JS 1050

No.

Designation

Material

11

Bearing cover

EN-JS 1050

12

Bearing bush

zinc-free 

bronze

13

Spacer bush

1.4571

14

Hexagonal screw A4

15

Threaded pin

A4

16

O-Ring

EPDM or 

NBR

17

O-Ring

EPDM or 

NBR

20

Adjustment spring C 45 K

Picture 16: Design and sub-assemblies

14

10

13

20

7

1

8

12

11

15

5.3 5.1 3

4.1 2

17

16

Picture 15: VAG EKN

®

 Butterfly Valve with VAG HYsec hydraulic brake-and-lift 

unit

Содержание EKN

Страница 1: ...KAT 1310 B Edition4 05 13 Operation and Maintenance Instructions VAG EKN Butterfly Valve...

Страница 2: ...f the valve 7 4 2 2 Gear positions 9 4 3 Installation position 10 4 4 Assembly instructions and fittings 11 5 Set up and operation of the valve 11 5 1 Visual inspection and preparation 11 5 2 Function...

Страница 3: ...valve needs to be dismantled from a pipeline fluid may emerge from the pipeline or the valve The pipeline must be emp tied completely before the valve is dismantled Special care needs to be taken in c...

Страница 4: ...erfly Valves sized DN 900 and larger are pro vided with suspension bores located above the flange As shown in Picture 3 they can be used to lift the VAG EKN Butterfly Valve For valves that have been f...

Страница 5: ...tterfly Valve is used to control flow the operational limits of the maximum flow velo city as well as the cavitation limits must be observed The operational limits can be calculated either using the V...

Страница 6: ...he valve in throttle position can result in its increased wear and tear and even destroy the valve or the downstram pipeline The operational limits according to Section 3 3 1 need to be established 3...

Страница 7: ...es specified in EN 1074 2 The space between the flan ges must be large enough so as not to damage the coating of the raised face of the flange during instal lation The flanges of the pipeline must not...

Страница 8: ...nction of the VAG EKN Butterfly Valve Branches and elbows may cause the disk to vibrate A damping zone between the branch elbow and the valve is ideal Picture 9 Installation of the VAG EKN Butterfly V...

Страница 9: ...ical installation Picture 11 Vertical installation of the VAG EKN Butterfly Valve 4 2 2 Gear positions The gear can be turned by 90 around the drive shaft A Flow on shaft side seat surface on the outl...

Страница 10: ...g up or down in the pipelines In case of valves with larger nominal diameters a special design of the valve must be selected due to the load of the disk Please consult VAG before placing your order Pi...

Страница 11: ...alves are installed to prevent damage to the seals and the corrosion protection Welding residue must be removed befo re the equipment is put into operation The pipeline must be laid in a way that prev...

Страница 12: ...m at full differential pressure including a safety factor of 1 5 If required you can contact us for information about the respective torques and or controlling torques for elec tric actuators 6 3 Emer...

Страница 13: ...up and operation A VAG EKN Butterfly Valve not equipped with a gear unit is not self locking The actuator the gear unit may not be disassembled as long as the valve is pressurised This also applies i...

Страница 14: ...drinking water Recommended lubricants For the profile seal and the O rings KL BERSYNTH VR 69 252 with KTW approval for drinking water Manufacturer Kl ber Lubrication M nchen AG Germany 7 3 4 Replaceme...

Страница 15: ...he gear The limit stop must only be adjusted when the valve is in closed position AUMA worm gear units are adjusted as specified in the AUMA 90 Gear Operation Manual 7 3 6 Tightening torques for screw...

Страница 16: ...stalled too closely downstream of an elbow etc Change installation position Valve operating beyond its design limits Check design and or operation data change flow resistance in the valve if required...

Страница 17: ...Edition 4_13 02 2014 www vag group com info vag group com...

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