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Documents are only to be used and distributed completely and unchanged. It is strictly the users´ responsibility to check carefully

the validity of this document with respect to his product. Manual-no.: 999188 / 19/05/2009

Inlet side PC 610/611/620 NT

Outlet side PC 610/611/620 NT

Notes regarding replacing diaphragms and valves at PC 610/611/620 NT

Perform replacing diaphragms and valves at pumping units PC 610/611/620 NT with MD 4C NT analo-

gously to pumping unit PC 5xx NT.

The figures illustrate the position of hoses and valves heads.

Содержание PC 511 NT

Страница 1: ...ed It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999188 19 05 2009 Chemistry pumping unit Technology for Vacuum Systems...

Страница 2: ...powerful application usage and personal safety through our products Please read these instructions for use before the initial operation of your pump VACUUBRAND diaphragm pumps are the result of many y...

Страница 3: ...efully the validity of this document with respect to his product Manual no 999188 19 05 2009 Portugu ycc Polski Nederl CVC 3000 V2 0 Deutsch English Fran ais Italiano Espa ol T rk e Reset Language sel...

Страница 4: ...down 26 Function Vac control 27 Function Program 29 Example for use 30 Function VACUULAN 31 Examples for use 32 Vacuum for filtration and suction 32 Vacuum for gel dryer drying chambers and vacuum co...

Страница 5: ...pump in a cabinet or a housing and make sure ventilation is adequate Install an external automatic ventilation system if necessary If pumping hot process gases make sure that the maximum permitted ga...

Страница 6: ...es Comply with all applicable and relevant safety requirements regulations and guide lines implement the required actions and adopt suitable safety measures Ambient conditions To the best of our knowl...

Страница 7: ...of e g a diaphragm crack mechanically generated sparks hot surfaces or static electricity may ignite these mixtures Use inert gas for gas ballast or venting if necessary Potentially explosive mixtures...

Страница 8: ...hether the option Auto Start is ena bled Switching of an isolation valve or a vacuum pump in combination with a VMS Module A or opening of the venting valve of the controller must not lead to a criti...

Страница 9: ...ng mainte nance to allow the capacitors to discharge Ensure that the pump cannot be operated accidentally Never operate the pump if covers or other parts of the pump are disassembled Never operate a d...

Страница 10: ...ble ambient temperature storage operation C 10 to 60 10 to 40 Permissible relative atmospheric moisture during operation no condensation 30 to 85 Rated motor power kW 0 18 0 25 No load speed 50 60 Hz...

Страница 11: ...pendent of gas type Display LCD graphic display illuminated Pressure units scale selectable mbar Torr or hPa Measuring range absolute 1080 mbar 0 1 mbar 810 Torr 0 1 Torr Maximum control range 1060 mb...

Страница 12: ...er ETFE carbon fibre reinforced Diaphragm clamping disc ETFE carbon fibre reinforced Diaphragm PTFE Valves FFKM O rings FPM Valve head ECTFE carbon fibre reinforced Gas ballast tube PTFE carbon reinfo...

Страница 13: ...l modification without prior notice Pump parts Position Bezeichnung 1 Inlet 2 Outlet 3 Gas ballast valve 4 ON OFF switch 5 Mains connection 6 Handle 7 Pump rating plate 8 Controller CVC 3000 9 Catchpo...

Страница 14: ...ictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999188 19 05 2009 for lower vacuum connection for upper vacuum connection PC 520 N...

Страница 15: ...etely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999188 19 05 2009 PC 610 NT PC 611 NT 6 1 3 7 10 11 9...

Страница 16: ...this document with respect to his product Manual no 999188 19 05 2009 for lower vacuum connection for upper vacuum connection PC 620 NT 6 1 3 7 10 11 9 8 15 8 18 16 4 5 2 12 13 serial interface RS 232...

Страница 17: ...tween fan and ambient parts Avoid throttling losses by using connecting pipes with large diameter and keep them as short as possible In case of perturbing exhaust noise connect an exhaust hose or use...

Страница 18: ...and exhaust waste vapour condenser Round bottom flasks The catchpot at the inlet prevents droplets and particles from entering the pump Lifetimes of diaphragms and valves are enhanced Improves vacuum...

Страница 19: ...pplicable During operation Maximum ambient temperature 40 C Make sure ventilation is adequate if pump is installed in a housing or if ambient temperature is elevated Potentially dangerous gases or vap...

Страница 20: ...he operation of the exhaust waste vapour con denser In case of condensable vapours water vapour solvents Do not pump vapour until the pump has reached its oper ating temperature Open gas ballast valve...

Страница 21: ...which may form deposits Clean pressure transducer if necessary Long term Take measures as described in section short term shutdown Separate pump from the apparatus Close inlet and outlet port e g wit...

Страница 22: ...equest When switching on the controller CVC 3000 for the very first time a menu to select the language of the controller menu is displayed Select the desired language e g English by turning the select...

Страница 23: ...lashing Coolant valve switched on Venting valve switched on PC symbol controller is in remote operation Time meter is running in function VACUULAN remaining time in minutes is dis played 00 00 00 Vacu...

Страница 24: ...lities and are adapted automatically with regard to the connected components Depending on the connected components valves pump some menu might not be active Changing the function Switch controller on...

Страница 25: ...uration Off Graphic Back Function Pump down Vac control Program VACUULAN Configuration Back Configuration Adjustment 1013 mbar RS 232 Sensors Display Autostart Off Defaults Cancel Back 1013 2 mbar VAC...

Страница 26: ...e process The Delay is adjustable in a range of 1 300 minutes and to Off Duration Duration determines the total process time since its start The process time is adjustable between 1 1440 minutes 24 h...

Страница 27: ...alue Operation of a vacuum pump via isolation valve Operation of a vacuum pump without isolation valve with VMS Vacuum Management System see Accessories Maximum An upper pressure limit can be preselec...

Страница 28: ...ynamic interactive adaption Press the selection knob and keep pressed Turning the knob for a 1 4 turn to the left causes pump down Turning the knob for a 1 4 turn to the right causes venting When the...

Страница 29: ...Store This command stores an edited program or the program of the just expired process to one of the storage spaces 0 9 Hysteresis Control bandwidth of a two point control A too small hysteresis lead...

Страница 30: ...eps the vacuum 10 mbar constant for 15 minutes Step 4 vents within 1 minute to 500 mbar Step 5 keeps 500 mbar for 9 minutes Step 6 pumps down to 5 mbar within 10 minutes Step 7 keeps the vacuum 5 mbar...

Страница 31: ...If the Set vacuum is not reached within 100 hours the controller signalizes a fault The Set vacuum is adjustable in a range of 1 1060 mbar Switch on If the pressure exceeds the pressure for switching...

Страница 32: ...etween controller vacuum pump diaphragm pump with isola tion valve or Vacuum Management System and apparatus Assemble electrical connections Connect coolant if necessary Vacuum for filtration and suct...

Страница 33: ...ils definitely with respect to hyster esis and the set bath temperature To set Maximum is usually not necessary because the pressure does not increase at the end of the evaporation Set a value for Dur...

Страница 34: ...led maximum 4 external sensors Display Selection of the device parameters Brightness between 0 100 Contrast between 0 100 Sound On or Off Units mbar hPa or Torr Language German English French Italian...

Страница 35: ...measurement connection of the CVC 3000 to a pressure 0 1 mbar e g by applying a good two stage rotary vane pump In function Configuration select program Adjustment at the controller The reading is aut...

Страница 36: ...ual operation of the controller set the controller to Remote off in menu configuration Therefore switch off the controller Switch on the controller and press the selec tion knob within 2s Maximum ten...

Страница 37: ...ous pumping 2 vacuum control without automatic 3 vacuum control with automatic maloperation mode IN_ERR XXXX 1 last command to interface incorrect 1 maloperation mode pressure transducer 1 overpressur...

Страница 38: ...TOP X 1 termination of process control 2 termination of process control and storage of the current pressure as new set point Remote operation REMOTE X 0 set controller to local operation 1 set control...

Страница 39: ...n off 1 remote operation on 1 9 sensor quantity 1 9 sensor number 0 remote module not connected 1 remote module connected 0 level sensor not connected 1 level sensor connected 0 fault indicator not co...

Страница 40: ...venting valve closed 1 venting valve open 0 coolant valve closed 1 coolant valve open 0 in line valve closed 1 in line valve open 0 pump off 1 pump on Description Response XXXXXX XXXXXXXXX Operation S...

Страница 41: ...wn process runtime time in program step y 0 9 pressure in program step y 0 9 software version Response XXXX mbar or XXXX Torr or XXXX hPa XXX XXXX mbar or XXXX Torr or XXXX hPa XX XX h m XXXX mbar or...

Страница 42: ...001 to 0795 Torr unit according to preselection 0001 to 1060 mbar hPa or 0001 to 0795 Torr speed in 100 HI unit according to preselection 0001 to 1060 mbar hPa or 0001 to 0795 Torr hh mm hours minutes...

Страница 43: ...or 2 9 external sensors if connected Parameter X X X X X X X Operation mode Command START STOP REMOTE ECHO CVC OUT_VENT STORE OUT_SENSOR 2 RxD 5 Mass 3 TxD 7 RTS 4 DTR 8 CTS 9 5V Bluetooth If remote o...

Страница 44: ...surement chamber Let the pressure transducer dry e g by pumping Read just if necessary Determine and eliminate the cause for humidity Pressure transducer contami nated See Cleaning the pressure transd...

Страница 45: ...re transducer or connect exter nal venting valve Venting valve does not respond valve symbol is displayed Venting valve contaminated Clean valve Function Vac control Control stops arrow up is flashing...

Страница 46: ...system Check connection pipeline and vacuum system Long narrow line Use lines with larger di ameter length as short as possible Pump has been exposed to condensate Allow the pump to run for some minu...

Страница 47: ...transducer as follows Disconnect vacuum connection and cables Disassemble controller from controller support Fill the measurement chamber with a solvent e g benzene and allow sufficient cleaning time...

Страница 48: ...UU BUS 2m 612552 Wall bushing VACUU BUS 636153 Cable RS 232C 9 pole Sub D 637837 Level sensor control of liquid level in catchpots 699908 Exhaust waste vapour condenser Peltronic 699905 Silencer with...

Страница 49: ...quids are pumped in significant amount If the pump is exposed to corrosive media or in case of deposits maintenance should be carried out frequently Regular maintenance will improve the lifetime of th...

Страница 50: ...ring 19 Clamping bracket 20 Countersunk screw 21 Hose clip 22 Connection tube Cleaning and inspecting the pump heads The replacement of the diaphragm and the replacement of the valves can be carried o...

Страница 51: ...and distributed completely and unchanged It is strictly the users responsibility to check carefully the validity of this document with respect to his product Manual no 999188 19 05 2009 Inlet side PC...

Страница 52: ...ver cowling carefully Do not cant Detach the fixing of the tubes Open the hose clip with a flat bladed screw driver see below Pull the tubing off the hose connector Remove the catchpots at the inlet a...

Страница 53: ...disc will hit head cover noise or even blockade of the pump Position new diaphragm between diaphragm clamping disc with square head screw and diaphragm support disc Attention Position diaphragm with p...

Страница 54: ...of the valve heads Centre the valve head with respect to the valve seat The valve head must lie plane within the noses of the valve seat Valve head with gas ballast Insert square nut in the groove of...

Страница 55: ...lat pliers Screw in the socket head screws at the head covers di agonally first slightly with a hex key size 5 then tighten Recommended torque 12 Nm Position clamping bracket with countersunk bores up...

Страница 56: ...s make sure that the square head screw of the diaphragm clamping disc is correctly seated in the guide hole of the diaphragm support disc If the specified ultimate vacuum is not achieved and if this d...

Страница 57: ...with respect to his product Manual no 999188 19 05 2009 Inlet side PC 610 611 620 NT Outlet side PC 610 611 620 NT Notes regarding replacing diaphragms and valves at PC 610 611 620 NT Perform replacin...

Страница 58: ...n bushes 2 see figure Mount the new wire flat pin bushes and close the terminal box Fasten the cover with the four screws Order no Set of fuses NT 636542 Important Check operability and safety after r...

Страница 59: ...k 500 ml coated 638497 O ring 28 x 2 5 3120553 FPM at the spherical ground joint of the round bottom flask at the inlet O Ring 28 x 2 5 638304 FEP bonded for increased chemical resistance Pull off the...

Страница 60: ...nditions with every product returned for repair We submit quotations only on request and always at the customer s expense If an order is given the costs incurred are offset from the costs for repair o...

Страница 61: ...oxic corrosive biologically active explosive radio active nor contamination dangerous in any way has occurred the product is free of dangerous substances the oil or residues of pumped media have been...

Страница 62: ...the agreement of the manufacturer Par la pr sente nous d clarons que le dispositif d sign ci dessus est conforme aux prescriptions de base des directives EU applicables et indiqu s en ci que concerne...

Страница 63: ...obtained under test conditions for specific applications depend on a number of factors beyond our control It is therefore strictly the users responsibility to very carefully check the validity of app...

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