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Operating instructions

VisionLine

RWC

VisionLine

EAC

VisionLine

EC

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Содержание VisionLine EAC

Страница 1: ...Operating instructions VisionLine RWC VisionLine EAC VisionLine EC ...

Страница 2: ... 7 1 3 Return andhandling 8 2 Description of the camera system 8 2 1 Intenden use 8 2 2 Structure of the camera systems 10 3 Installation 12 3 1 Before Installation 12 3 2 Mechanical installation 13 3 3 Electrical installation 20 3 4 Pneumatic installation 23 4 Operation 24 4 1 Commisioning 24 4 2 Control 25 4 3 Maintenance Servicing 26 4 4 Error diagnostics 29 4 5 Decomissioning Disposal 30 5 App...

Страница 3: ...mera system correctly HAZARD This hazard note indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING This hazard note indicates a potentially hazardous situation which if not avoided may result in death or a serious injury CAUTION This hazard note indicates a potentially hazardous situation which if not observed may result in minor or modera...

Страница 4: ...ed by non observance of these operating instructions Costumer service A U Uyar Technology Center e K Carl Bosch Straße 6 33790 Halle Westf Germany Tel 49 0 5201 97 180 0 Fax 49 0 5201 97 180 29 E Mail info uyar kameratechnik de Homepage www uyar kameratechnik de Operating instructions 2018 by A U Uyar Technology Center e K Copyright of the operating instructions The copyright to this manual remain...

Страница 5: ...Industriebereich DIN EN 61000 6 3 Elektromagnetische Verträglichkeit EMV Teil 6 3 Fachgrundnormen Störaus sendung für Wohnbereich Geschäfts und Gewerbebereiche sowie Kleinbetriebe DIN EN 61000 3 2 Elektromagnetische Verträglichkeit Teil 3 2 Grenzwerte Grenzwerte für Ober schwingungsströme Geräte Eingangsstrom 16 A je Leiter DIN EN 61000 3 3 Elektromagnetische Verträglichkeit Teil 3 3 Grenzwerte Be...

Страница 6: ...6 Operating instructions VisionLine 6 ...

Страница 7: ...f the camera system is not allowed to not make any changes or modifications without our permission The used spare parts must be approved by us This is guaranteed only with original spare parts from the valid spare parts list Please contact us directly for possible warranty claims The warranty for the camera system and acces sories is limited to a period of 12 months from the date of the delivery n...

Страница 8: ... us Serial number VisionLine RWC Serial number VisionLine EAC EC 2 Description of the camera system 2 1 Intenden use Camera system VisionLine RWC and VisionLine EAC In machine tools coolants are used to reduce heat during the production process The coolant is slung away by the rotation of the tool or the part and adheres to walls and windows of the machine interior whereby the view of the operator...

Страница 9: ...ed wherever conventional cameras fail after a short time The housing of the VisionLine EC is not only dust and waterproof All seals are also resistant to oils and cooling lubricants NOTICE The coolant jet must not be directed at the camera system The device must not be ope rated completely or partially under water coolant or other liquids ...

Страница 10: ...10 Operating instructions VisionLine 10 2 2 Structure of the camera systems 2 2 1 VisionLine RWC 2 2 2 VisionLine EAC ...

Страница 11: ...11 Operating instructions VisionLine 11 2 2 3 VisionLine EC 2 2 4 Hinge options Hinge option 1 with external ball joint Hinge option 2 with integrated ball joint and cable bushing ...

Страница 12: ...ied personnel and secured against being switched on again Infringement may result in injury CAUTION When working in the workspace there is a risk of injury from edges Wear suitable pro tective equipment First determine a suitable position for the camera system taking into account the following points The camera must be located outside possible collision areas The process to be observed must be opt...

Страница 13: ...nstallation instructions for your camera 3 2 1 Mounting the camera with external ball joint 3 2 2 Direct wall mounting with integrated ball joint without cable hose package 3 2 3 Wall mounting with integrated ball joint and cable hose package For installation instructions on how to use the optional wall bushing please refer to the chapter 3 2 4 Installation of an optional wall bushing double socke...

Страница 14: ...l O ring with washer and countersunk screw included in delivery according to the above exploded view Depending on the length of your cable hose package and the position of the control box there are now two different steps 1 The cable hose package is led through the machine wall and connected directly to the control box 2 The cable hose package is separated section 3 2 5 and with the wall bushing d...

Страница 15: ...e interior of the machine through the hole On the outside of the machine the control box no 7 must now be placed on the wall mount no 1 and tightened with a washer no 5 and the nut no 2 The control box must be aligned with the connections in such a way that the hose and cable are optimally routed The hose connector no 6 can now be screwed into the thread of the wall mounting no 1 in the machine in...

Страница 16: ... no 1 and tightened with a washer no 7 and the nut no 2 The control box must be aligned with the connections in such a way that the hose and cable are opti mally routed Installation of the wall mount and the camera First guide the cables which hang out of the connecting sleeve no 9 of the camera through the wall mount no 1 into the control box Then push the connecting sleeve no 9 with the O ring n...

Страница 17: ...g sleeve no 9 of the camera through the wall mount no 1 into the control box Then push the connecting sleeve no 9 with the O ring no 8 into the wall mount no 1 In this step you can already roughly align the camera The fine adjustment can be done later via the integrated ball joint Fix the camera by tightening the union nut no 6 1 wall mount 2 nut M30x1 5 3 machine wall 4 flat seal 5 hose connector...

Страница 18: ...is should preferably be done with a step drill or a sheet metal punch Make sure that the contact surfaces on both sides are free of burrs and dirt so that the wall bushing seals properly The hose connectors have an integrated sealing lip and do not require any further sealing elements Insert a hose connector pos 4 with the thread from the inside of the machine through the hole to the outside and s...

Страница 19: ...f the corrugated profile NOTICE Do not use scissors for this as the cable package is guided inside the hose This must not be cut under any circumstances seaparating line Disconnect the remaining hose from the cable package and lead it through the wall bushing double socket and install the hose This must either be snapped into the hose connector black corrugated hose or fixed with a union nut black...

Страница 20: ... Dummy slot control unit optional 4 HDMI output 5 Fine wire fuse 5x20 T 1 6A 6 Compressed air inlet PA6 7 Cable duct 8 Cable duct optional During the mechanical installation the cables of the camera were already inserted into the control box These must now be connected to the control electronics of the control box Please note the different power connection instructions for the models VisionLine RW...

Страница 21: ... X2 4 pole 4 Connector X4 2 pole 5 Potentiometer for the engine Motor speed First loosen the marked fixing screw pos 1 of the upper board and thread the hook eye of the PE cable under the washer Tighten the screw again The two connectors X2 4 pole pos 3 and X4 2 pole pos 4 must then be connected with the marked wires as described below Connector X2 Connector X4 ...

Страница 22: ... plug X2 2 pole Pos 1 for the power supply with the socket on the power supply unit in the control box 3 3 3 Connect the HDMI cable of the camera to the socket in the control box The HDMI cable coming out of the camera must be connected to the socket no 2 in the control box Finally close the control box properly NOTICE Make sure that the sealing ring in the cover plate of the control box is not da...

Страница 23: ...lace This must be chosen so that the pressure gauge no 1 of the air service unit is always visible the pressure regulator no 2 of the air service unit is freely accessible and movable all pneumatic lines are not kinked crushed or otherwise restricted in their function 1 Pressure gauge 2 Pressure regulator 3 Air service unit input 4 Air service unit output 5 Coarse filter 5 micrometer 6 Fine filter...

Страница 24: ...f the respective devices Make sure the HDMI connector on the control box snaps into place Now switch on the playback device probably you have to set the signal input to HDMI on themonitor Instructions for this are provided by the manufacturer of the playback device you are using Now switch on the camera system To do this set the rocker switch on the bottom of the control box to I After powering up...

Страница 25: ...ith the operating unit The VisionLine RWC model can be temporarily taken out of service and still remain in the running ma chine tool First switch off the camera system as described above Once this has been done the compressed air supply can also be turned off via the regulator of the air service unit As soon as the disc no longer rotates and the compressed air supply has been interrupted it is ab...

Страница 26: ...m lubricati on may have a negative impact on the visibility of the disc due to coating daily Checking the pane for damage Cleaning the pane of glass weekly Check the hose system for leaks Check operating pressure at pressure gauge monthly Checking the camera mount for loosened screw connections Checking the monitor holder for loosened screw connections Checking the filter elements of the air servi...

Страница 27: ...ation of cooling lubricants and metal chip bombardmentwhich can lead to deposits scratches or other defects The glas pane of all models can be changed in a few easy steps Pane change VisionLine RWC 1 Clamping Screw 2 Special glass pane 3 Camera housing RWC Loosen the clamping screw pos 1 To do this fix the pane pos 2 in place with the aid of a face spanner over the two holes in the outer ring Then...

Страница 28: ...e pane pos 4 with holder can be loosened Replace both the pane and the supplied O ring pos 5 behind the pane First tighten the three countersunk screws pos 3 on the front then mount the air attachment Pane change VisionLine EC 1 Countersunk screw M3x5 2 Special glass pane 3 O ring 4 Outer ring 5 Camera housing EC Loosen the three countersunk screws pos 1 and remove the pane pos 2 incl outer ring p...

Страница 29: ...fit the system Check switching behaviour and change if necessary 2 Camera is switched on but no picture appears on the monitor HDMI cable is not connected Connect HDMI cable Pay attention to directional cables Monitor is not switched on connected Switch on the monitor VisionLine RWC On the displayed picture a swimming occurs Frequency of the machine LED and rotation of the special glass pane super...

Страница 30: ...ture in chapter 3 3 1 for this The plastic potentiometer must be turned slightly clockwise to increase the speed or counterclockwise to reduce the speed with a screwdriver Finally close the control box properly If the disturbances cannot be remedied by the listed steps or repeat frequently please contact directly A U Uyar Technology Center e K Carl Bosch Straße 6 33790 Halle Westf Germany Phone 49...

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