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03103436-A10015  Rev.  C                                                                                     

      

           

                 

   July 16, 2021

Service 

Guide 

Seats and Seat Belts

Aeromaster

Overview

Your occupant restraint system has been developed and tested specifically for Utilimaster delivery 

vehicles.  The high usage associated with delivery vehicle application and exposure of this seat belt to 

severe environmental conditions make it crucial to inspect the seat belt system regularly.  

The seat belt 

system must be inspected during every routine maintenance.

A seat belt system should be replaced immediately if it shows any problems, such as cuts; fraying; 

extreme or unusual wear; significant discoloration due to ultraviolet exposure; significant dirt; abrasion 

to the seat belt webbing; or damage to the buckle, latch plate, retractor, or hardware.

Replace the seat belt only with a belt recommended by Utilimaster.  

If any part of the seat belt 

requires replacement, the entire belt must be replaced.

 

An installation guide is attached to every replacement belt.  If the seat belt is replaced, all components 

must

 be mounted back in the same position as the original components.  This will maintain the design 

integrity of the mounting points for the seat belt assembly.

The information in this document is generic.  Images and procedures may differ from 

those for vehicles you are servicing.  Because Utilimaster manufactures customized 

vehicle solutions, this document cannot list and illustrate every possible option for every 

vehicle.  The  most common body options are described here.  Use this information as a 

guideline.

Содержание Aeromaster

Страница 1: ...rt abrasion to the seat belt webbing or damage to the buckle latch plate retractor or hardware Replace the seat belt only with a belt recommended by Utilimaster If any part of the seat belt requires replacement the entire belt must be replaced An installation guide is attached to every replacement belt If the seat belt is replaced all components must be mounted back in the same position as the ori...

Страница 2: ...erview Do NOT remove cardboard spacer until the retractor is mounted The retractor must be mounted at the proper angle before web will freely extend Cardboard spacer must be removed after seat belt is fully installed Read vendor instructions carefully Failure to install and inspect can result in injury or death of user ...

Страница 3: ...3 of 11 03103436 A10015 Rev C July 16 2021 RETRACTOR UPPER SEAT BACK LOWER JUMP SEAT SEAT BELT BUCKLE D LOOP Bulkhead mounted jump seat overview ...

Страница 4: ...ions of the vehicle An ALR Automatic Locking Retractor system is sensitive to sudden pulls on the belt If it locks release the belt let it retract and slowly pull it out again Seat Belt Buckle Check the buckle for proper operation by inserting the latch and listening for an audible click Verify that the buckle is not damaged and that the plastic casing is not broken or cracked Examine the seat bel...

Страница 5: ...he retractor cover and remove the bolt 3 Remove the bolt holding the seat belt end bracket attached to the outboard side of the seat 4 On the inboard side of the seat remove the bolt holding the seat belt buckle assembly D Loop Wear WEBBING CUT FRAYED OR WORN AT D LOOP GUIDE Buckle Wear BUCKLE CRACKED OR BROKEN CABLE DAMAGED OR FRAYED When a seat belt is replaced both halves must be replaced Use t...

Страница 6: ...Belt Replacement The outboard side refers to the side closest to the door jump seat occupant s right hand side The inboard side is the side toward the center of the vehicle Jump Seat Belt Removal 1 Remove the bolt attaching the D Loop to the bulkhead above the seat on the outboard side 2 Snap open the retractor cover and remove the bolt 3 Remove the bolt holding the seat belt bracket to the seat b...

Страница 7: ...own into place 5 Mount the seat belt end bracket to the seat belt mount below the seat on the outboard side 6 Tighten the nut to 32 49 ft lb 7 Mount the seat belt buckle assembly on the inboard side of the seat with the release button facing away from the occupant 8 Tighten the nut to 32 49 ft lb End bracket attached to seat belt mount Jump seat belt buckle assembly Seat belt latch Safety belt end...

Страница 8: ...o 10 12 ft lb Pedestal Replacement Pedestal Removal 1 Remove and discard the 4 bolts and nuts attaching the pedestal to the cab floor 2 Remove the one bolt attaching the seat belt to the pedestal 3 Pull out the pedestal seat Pedestal Installation 1 Reverse the removal procedure 2 Replace fasteners with new Grade 8 fasteners 3 Torque to 75 95 ft lb LCK WASHER 5 16 NUT PEDESTAL WASHER SEAT STUD LCK ...

Страница 9: ...s attaching the seat mount to the bulkhead 3 Remove and discard the bolts and locknuts attaching the jump seat to the bulkhead Jump Seat Installation 1 Align the jump seat back with holes on the bulkhead and attach with Grade 8 5 16 18 fasteners 2 Torque nuts to 14 18 ft lb 3 Align the jump seat with holes on the bulkhead and attach with new 1 2 13 fasteners and two way locknuts 4 Torque nuts to 6...

Страница 10: ...back pad remove 1 4 20 screws from the cargo side Jump Seat Installation 1 Align the jump seat wall mount with holes on the bulkhead and attach with new 3 8 16 bolts washers and two way locknuts 2 Torque nuts to 26 30 ft lb 3 Align the jump seat back pad with holes on the bulkhead and attach with 1 4 20 screws 1 4 20 SCREW BACK PAD 1 4 20 SCREW BACK PAD 3 8 16 BOLT WASHER NUT 3 8 16 BOLT WASHER NU...

Страница 11: ...herein or for incidental or consequential damages in connection with the furnishing performance or use of this material Shyft expressly disclaims all responsibility and liability for the installation use performance maintenance and support of third party products Customers are advised to make their independent evaluation of such products No part of this document may be photocopied reproduced or tr...

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