background image

  

18

18

  

Other protection: if any of the 

Other protection: if any of the following situations occurs, the main contactor will not close

following situations occurs, the main contactor will not close

-

-

   Power 

Power unit is 

unit is not fun

not functioning

ctioning

-

-

   Logic un

Logic unit is no

it is not function

t functioning prop

ing properly

erly

-

-

   The output voltage 

The output voltage of the accelerator does 

of the accelerator does not fall below 

not fall below the minimum voltage value 

the minimum voltage value stored,

stored,

with 1 V added

with 1 V added

-

-

   Running 

Running microswitch 

microswitch in closed 

in closed position

position

Operating 

Operating characteristic

characteristics

s

  

Speed control

Speed control

  

Optimal sensitivity at low travel speeds

Optimal sensitivity at low travel speeds

  

Speed  can  be  reduced  in  both  forward  and  reverse  directions.  Level  can  be  set  using

Speed  can  be  reduced  in  both  forward  and  reverse  directions.  Level  can  be  set  using
handheld unit

handheld unit

  

Regenerative Braking based on deceleration ramps

Regenerative Braking based on deceleration ramps

  

Three different braking modes: Release Braking, Inversion Braking and Deceleration Braking

Three different braking modes: Release Braking, Inversion Braking and Deceleration Braking

  

Speed  control  during  descent:  the  motor  speed  follows  the  accelerator.  The  chopper

Speed  control  during  descent:  the  motor  speed  follows  the  accelerator.  The  chopper
automatically  brakes  if  the  motor  speed  exceeds  the  accelerator  set  point.  This  provides

automatically  brakes  if  the  motor  speed  exceeds  the  accelerator  set  point.  This  provides
optimum performance on a gradient

optimum performance on a gradient

  

Starts on a ramp without roll back, even without an electric brake

Starts on a ramp without roll back, even without an electric brake

  

Programmable anti-roll back function: when the keyswitch is closed, if the motor is rotating,

Programmable anti-roll back function: when the keyswitch is closed, if the motor is rotating,
the chopper detects the speed and automatically brakes, keeping the motor at a very low

the chopper detects the speed and automatically brakes, keeping the motor at a very low
speed  during  descent  on  a  gradient.  This  is  a  very  useful  safety  feature  and  is  not

speed  during  descent  on  a  gradient.  This  is  a  very  useful  safety  feature  and  is  not
driver-dependent

driver-dependent

  

Indication of faults via LEDs

Indication of faults via LEDs

  

Modification of parameters via instrument or handheld unit

Modification of parameters via instrument or handheld unit

  

Internal hour meter displayed on instrument

Internal hour meter displayed on instrument

  

Memory of the last 10 

Memory of the last 10 electrical control alarms

electrical control alarms

  

Test function for checking main parameters

Test function for checking main parameters

  

Internal contactor coil absorption 

Internal contactor coil absorption circuit

circuit

  

High motor and battery 

High motor and battery performance due to high-frequency switching

performance due to high-frequency switching

  

Presence of an auxiliary microprocessor for safety monitoring of the CPU that controls the

Presence of an auxiliary microprocessor for safety monitoring of the CPU that controls the
motor

motor

Controller 

Controller maintenan

maintenance

ce

There are no user serviceable parts in the controller. No attempt should be made to open, repair

There are no user serviceable parts in the controller. No attempt should be made to open, repair
or otherwise modify the controller. Doing so may damage the controller and will void the warranty.

or otherwise modify the controller. Doing so may damage the controller and will void the warranty.
It is recommended that the controller and connections be kept clean and dry.

It is recommended that the controller and connections be kept clean and dry.

Cleaning

Cleaning

Periodically  cleaning  the  controller  exterior  will  help  protect  it  against  corrosion  and  possible

Periodically  cleaning  the  controller  exterior  will  help  protect  it  against  corrosion  and  possible

electrical control problems created by dirt, grime 

electrical control problems created by dirt, grime and chemicals.

and chemicals.

Use the 

Use the following cleaning procedure:

following cleaning procedure:

  

Disconnect the power plug.

Disconnect the power plug.

  

Discharge the capacitors in the controller by connecting a load (such as a contactor coil

Discharge the capacitors in the controller by connecting a load (such as a contactor coil

or horn) across the controller’s

or horn) across the controller’s

B+ and B- terminals.

B+ and B- terminals.

  

Remove any dirt or 

Remove any dirt or corrosion from the power and 

corrosion from the power and signal connector areas. The controller

signal connector areas. The controller

should be wiped clean with a moist 

should be wiped clean with a moist rag.

rag.

  

Dry it before reconnecting the battery.

Dry it before reconnecting the battery.

https://www.forkliftpdfmanuals.com/

Содержание UT13PTE

Страница 1: ... No 76002086 Part No 76002086 1 3 1 3 2 0t 3 Wheel Battery Counte 2 0t 3 Wheel Battery Counterbalanced Forklift T rbalanced Forklift Truck ruck Service Manual Service Manual https www forkliftpdfmanuals com ...

Страница 2: ...V distributor Service Manuals provide general guidelines for guidelines for maintenance and service and are intended for use by trained and experienced technicians maintenance and service and are intended for use by trained and experienced technicians Failure to properly maintain equipment or to follow instructions contained in the Service Failure to properly maintain equipment or to follow instru...

Страница 3: ...r sales agent if you have any questions or comments Please contact your sales agent if you have any questions or comments regarding this manual regarding this manual This electric three wheel forklift truck has passed the requirements for and is approved for operation in This electric three wheel forklift truck has passed the requirements for and is approved for operation in countries adhering to ...

Страница 4: ...lic Hydraulic System System 9 9 Main oil pump 9 Main oil pump 9 Multi way valve 10 Multi way valve 10 Pressure adjustment of main Pressure adjustment of main safety valve safety valve 1 11 1 Hydraulic schematic diagram 12 Hydraulic schematic diagram 12 5 5 Lifting Lifting System System 13 13 Mast 14 Mast 14 Lift cylinder 15 Lift cylinder 15 Tilt cylinder 16 Tilt cylinder 16 6 6 Electrical Electric...

Страница 5: ...t sound when travelling and changing travelling and changing direction direction Excessive Excessive gear gear backlash backlash Adjust Adjust Excessive Excessive gear gear wear wear Replace Replace Gear noise when travelling Gear noise when travelling Gearbox Gearbox oil oil level level too too low low T Top op up up gear gear oil oil Excessive Excessive gear gear backlash backlash Adjust Adjust ...

Страница 6: ...2 2 Structure Structure https www forkliftpdfmanuals com ...

Страница 7: ... Hand brake cable connection head connection head has a wear limit of 13 mm Replace Hand brake cable connection head connection head has a wear limit of 13 mm Replace connection head once this limit is exceeded connection head once this limit is exceeded Brake wheel cylinder inlet port replace in the event of Brake wheel cylinder inlet port replace in the event of brake wheel cylinder leakage brak...

Страница 8: ...eering wheel forward backward tilt angle can be adjusted according to need See Figure 2 2 adjusted according to need See Figure 2 2 1 1 Steering Steering wheel wheel 3 3 Upper Upper shaft shaft assy assy 8 8 Universal Universal joint joint 10 10 Lower Lower shaft shaft assy assy 12 12 Bearing Bearing 13 13 Snap Snap ring ring 14 14 Steering Steering tube tube 17 17 Steering Steering gear gear 18 1...

Страница 9: ...le body 18 is fixed to the rear of the vehicle frame Forces acting on it from th The axle body 18 is fixed to the rear of the vehicle frame Forces acting on it from the ground e ground are carried by the support bearings 10 19 The adjuster nut 8 is used to adjust the are carried by the support bearings 10 19 The adjuster nut 8 is used to adjust the preload preload of the bearings 10 19 The cylinde...

Страница 10: ... spindle cannot be moved by hand then rotate nut 8 1 6 moved by hand then rotate nut 8 1 6 to 1 4 turn in to 1 4 turn in the opposite direction the opposite direction Problem Problem Cause Cause Analysis Analysis Remedy Remedy Steering wheel will not turn Steering wheel will not turn Pump Pump damaged damaged or or faulty faulty Replace Replace Clogged or damaged priority valve Clogged or damaged ...

Страница 11: ...ton outward so that the outward so that the brake shoe friction plate contacts the brake drum thus causing the brake shoe friction plate contacts the brake drum thus causing the vehicle to vehicle to decelerate or brake At this point the piston s rear chamber is replenished with brake fluid from decelerate or brake At this point the piston s rear chamber is replenished with brake fluid from the re...

Страница 12: ...nt braking force force Brake Brake line line leaks leaks oil oil Rectify Rectify and and add add oil oil Air in the brake line Air in the brake line Bleed off air Bleed off air Brake master cylinder not functioning Brake master cylinder not functioning properly properly Rectify or replace Rectify or replace Clogged Clogged oil oil line line Flush Flush Dragging brakes Dragging brakes No No free fr...

Страница 13: ...r which is which is prioritised to ensure operation of the prioritised to ensure operation of the steering system steering system Main oil pump Main oil pump Fault Fault Possible Possible cause cause Corrective Corrective measure measure Oil pump not Oil pump not pumping out pumping out oil oil Low Low oil oil tank tank level level T Top op up up to to specified specified oil oil level level Clogg...

Страница 14: ...on Excessive wear clearance between Excessive wear clearance between valve body and valve stem valve body and valve stem Replace stem according to Replace stem according to required clearance required clearance V Valve stem is alve stem is not centred not centred Maintaining valve stem in Maintaining valve stem in neutral position neutral position Cylinder Cylinder seals seals defective defective ...

Страница 15: ...the ground the pre und the pressure of the ma ssure of the main safety valve in safety valve needs needs to be increased To do this remove the front floorplate slacken off the main safety valve to be increased To do this remove the front floorplate slacken off the main safety valve lock nut then turn the adjusting screw clockwise to increase the pressure of the main lock nut then turn the adjustin...

Страница 16: ...e 4 1 Hydraulic System Diagram Diagram Tonnage Tonnage Item Item 1 3 1 3 t t 1 5 1 5 t t 1 6 1 6 t t 1 8 1 8 t t 2 0 2 0 t t Main relief valve Main relief valve pressure pressure 14 14 MPa MPa 15 5 15 5 MPa MPa 15 8 15 8 MPa MPa 16 5 16 5 MPa MPa 17 5 17 5 Mpa Mpa https www forkliftpdfmanuals com ...

Страница 17: ...ate Lubricate Fork carriage side rollers unevenly Fork carriage side rollers unevenly adjusted With the mast tilted side roller adjusted With the mast tilted side roller strikes mast channel when descending strikes mast channel when descending Adjust rollers and side Adjust rollers and side adjusting shims adjusting shims Buffer pad below outer mast does not work Buffer pad below outer mast does n...

Страница 18: ...er Inner mast mast 3 3 Chain Chain assembly assembly 4 4 LH LH lift lift cylinder cylinder 5 5 Fork Fork carriage carriage assembly assembly 6 6 Fork Fork assembly assembly 7 7 Tilt Tilt cylinder cylinder 8 8 RH RH lift lift cylinder cylinder Figure 5 1 Mast Figure 5 1 Mast Size and weight of basic mast Size and weight of basic mast lifting height 3 m lifting height 3 m Mast Mast dimensions dimens...

Страница 19: ... 7 7 Snap Snap ring ring 8 8 Piston Piston 9 9 Support Support ring 10 ring 10 Guard Guard ring ring 11 11 B7 B7 seal seal ring ring 12 12 Valv Valve e bush bush 13 13 Snap Snap ring ring 14 14 Grease Grease nipple nipple assembly assembly not present on LH lift cylinder not present on LH lift cylinder 15 15 O ring O ring 16 16 Pin Pin Figure 5 Figure 5 2 2 Lift Lift cylinder cylinder https www fo...

Страница 20: ...leeve sleeve 10 10 Guide Guide ring ring 1 11 1 B3 B3 seal seal ring ring 12 12 Block Block 13 13 Wire Wire retaining retaining ring ring 14 14 O ring O ring 15 15 Cylinder Cylinder body body 16 16 Piston Piston 17 17 O ring O ring 18 18 Guide Guide ring ring 19 19 Nut Nut 20 20 Cotter Cotter pin pin 21 21 OK OK seal seal ring ring 22 22 O ring O ring Figure 5 Figure 5 3 Tilt cylinder 3 Tilt cylin...

Страница 21: ... the ingress of dust or small foreign particles Access to the control logic is very simple and allows substitution or simple and allows substitution or replace replacement ment Steered wheel angle sensor Steered wheel angle sensor The dual motor drive is equipped with a steered wheel angle sensor that transmits angle The dual motor drive is equipped with a steered wheel angle sensor that transmits...

Страница 22: ... Indication of faults via LEDs Indication of faults via LEDs Modification of parameters via instrument or handheld unit Modification of parameters via instrument or handheld unit Internal hour meter displayed on instrument Internal hour meter displayed on instrument Memory of the last 10 Memory of the last 10 electrical control alarms electrical control alarms Test function for checking main param...

Страница 23: ... 2 See 1311 menu Monitor Battery Capacitor Voltage 2 See 1311 menu Monitor Battery Capacitor Voltage 1 5 1 5 Controller Severe Controller Severe Undertemp Undertemp 1 Controller is operating in an extreme environment 1 Controller is operating in an extreme environment below 40 C below 40 C 2 See 1311 menu Monitor 2 See 1311 menu Monitor Controller Te Controller Temperature mperature 1 6 1 6 Contro...

Страница 24: ...e 1311 menu Monitor Outputs 5 Volts and Ext 2 See 1311 menu Monitor Outputs 5 Volts and Ext Supply Current Supply Current 2 2 6 6 Digital Digital Out Out 6 6 Overcurrent Overcurrent 1 External load impedance on Digital Output 6 driver 1 External load impedance on Digital Output 6 driver pin 19 is too low pin 19 is too low 2 2 7 7 Digital Digital Out Out 7 7 Overcurrent Overcurrent 1 External load ...

Страница 25: ... Pot 2 See 1311 menu Monitor Inputs Throttle Pot 4 4 3 3 Brake Brake Wiper Wiper High High 1 Brake pot wiper voltage too high 1 Brake pot wiper voltage too high 2 See 1311 menu Monitor Inputs Brake Pot 2 See 1311 menu Monitor Inputs Brake Pot 4 4 4 4 Brake Brake Wiper Wiper Low Low 1 Brake pot wiper voltage t 1 Brake pot wiper voltage too low oo low 2 See 1311 menu Monitor Inputs Brake Pot 2 See 1...

Страница 26: ...onitor Motor Motor RPM PM 8 7 8 7 Motor Characterization Motor Characterization Fault Fault 1 Motor characterization failed during the 1 Motor characterization failed during the characterization process characterization process 8 8 8 8 Encoder Characterization Encoder Characterization Fault Fault 1 Encoder characterization failed during the motor 1 Encoder characterization failed during the motor ...

Страница 27: ... 000 00 000 24v 1 24v 1 31 L M1 31 L M1 LH travel LH travel motor motor YDQ4 75 4 YDQ4 75 4 HC HC 34v 4 75K 34v 4 75K W W 1 14 1 14 30 XL 30 XL Battery Battery connector connector 95011 01 9 95011 01 9 5038 01 5038 01 160A 150 160A 150 v v 1 1 13 13 SF1 SF1 Brake light Brake light switch switch 24v 3 24v 3 A A 1 1 29 29 FU4 Fuse FU4 Fuse BLX BLX 20A 20A 1 1 Core Core 10A 10A 12 SA5 12 SA5 Red emer...

Страница 28: ...24 24 Maintenance Record Maintenance Record Date Operation Date Operation Maintenance Maintenance personnel personnel https www forkliftpdfmanuals com ...

Страница 29: ... THE UTILITY LIFT TRUCK and UTILITY YOU CAN TRUST are UTILEV is a registered trademark THE UTILITY LIFT TRUCK and UTILITY YOU CAN TRUST are trademarks in the United States and certain other jurisdictions trademarks in the United States and certain other jurisdictions https www forkliftpdfmanuals com ...

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