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The Utile Engineering Co. Ltd.

 

 

05/02/07 

Irthlingborough, Northamptonshire. England 
Tel: +44 (0) 1933 650216 
Fax: +44 (0) 1933 652738 

5 IC090CL

 

 

Packaging 

The packaging conforms to the relevant regulations. The symbols used on the 
packages are shown on the right. 
The machines are bolted down on a pallet and therefore should not move during 
transportation and either cased or shrink wrapped for general protection. The 
ancillary components are packed suitably within the case. The packaging and 
contents should be received in good condition. When unpacking do not remove 
the inlet/outlet protection covers. 
The contents should be inspected against the advice note, notify Utile Engineering 
within 3 days of any items, which are damaged or are missing, followed by a 
written claim within seven days of the goods being delivered.  
 

Storage 

If the machine is not required for immediate installation, the machine should be stored in a clean, dry area 
protected from the weather. The intake and discharge port covers must remain in position until the machine is 
installed. We recommend that the shaft be turned a few revolutions by hand to ensure the machine is running free 
every month until the machine is installed. 
The green protective coating on the shaft remains effective for approximately 1 year. If the machine is stored for a 
longer period of time, the coat must be renewed. 
 

Handling 

Skilled personnel working in accordance with safe working practices must carry out the lifting of machines. Before 
lifting the correct equipment must be available. Cranes, jacks, slings, and lifting beams must be capable of carrying 
the weight of the machine to be lifted. Do not use the shaft extension for lifting or moving the machine. 
 
For weights see above in Technical Specification. 
 
 

Installation 

Before commencing installation, a site specific risk assessment, method statement and hazard identification list 
must be completed and adhered to. All work must be carried out in a safe area. Utile Engineering trained personnel 
or those trained to an equivalent standard should carry out installation, any claims for damage due to faulty 
installation will be void. The machine is delivered ready to be connected, with only the removal of the intake and 
discharge protection covers. All warning labels and instructions must be observed and retained with the machine. 
Before installation, ensure there is no damage to the machine and that it turns freely by hand. 
 
Typical tools required for installation include: - 
Set of spanners  

 

Pipe Wrenches   

Set of screwdrivers 

 

Hacksaw 

Hammer / mallet 

 

Drill (low voltage) 

 
Typical bolt tightening torques are: - 

Bolt Tightening Torques 

Size Torque Size Torque 

M4 

4.00 Nm 

M12 

70.00 Nm 

M5 6.00 

Nm M16 

100.00 

Nm 

M6 10.00 

Nm M20 150.00 

Nm 

M8 18.00 

Nm M24 250.00 

Nm 

M10 

40.00 Nm 

½” UNF 

60.00 Nm 

 
 

Location 

The machine should be installed in a clean, dry, well-ventilated area. Allow adequate space and facilities for 
service, inspection and future expansion. A minimum of 0.75m of working space around the machine is 
recommended. Adequate space around the motor and machine, particularly any fan inlets, is also necessary to 
facilitate cooling airflow. Where several machines are installed in close proximity, care must be taken to ensure 
there is no recirculation of exhausted warm air. 

 

 

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Fragile

Packaging, Storage,  
Handling 
Installation 

Содержание 700 Series

Страница 1: ...rough Northamptonshire England Tel 44 0 1933 650216 Fax 44 0 1933 652738 1 IC090CL Installation Operation Maintenance Instructions Model 700 Series Centrifugal Gas Booster Fitted with Constant Level Oiler Serial Number Site Location Installation Date ...

Страница 2: ...the said equipment declared to be in conformity with the Machinery Directive they must not be put into service Foreword The 700 series centrifugal gas booster has been developed based on many years of experience in the booster industry Using modern design techniques and production methods coupled with rigorous testing and high quality standards ensure this series of machines have a long efficient ...

Страница 3: ...other machine data can be found in the following table Units Model 700 Maximum Pressure Air mbar 74 Speed Maximum R P M 10000 Speed Minimum R P M 4500 Max Volume at Max Speed Air m3 hr 455 Max Volume at Max Speed Bio Gas SG 0 8 m3 hr 455 Max Absorbed Power at Max Speed Air kW 1 7 Max Absorbed Power at Max Speed Bio Gas kW 1 5 Maximum Ambient Temperature C 40 Surface Temperature at Max Press at Max...

Страница 4: ...y or otherwise immobilised to prevent accidental start up In this vein a fully qualified electrician should carry out all electrical work and all electrical equipment should be isolated before it is touched and pneumatic or hydraulic controls depressurised and made safe Procedures must also exist to ensure that electrical or other inputs cannot be restored accidentally during the maintenance or se...

Страница 5: ...ing beams must be capable of carrying the weight of the machine to be lifted Do not use the shaft extension for lifting or moving the machine For weights see above in Technical Specification Installation Before commencing installation a site specific risk assessment method statement and hazard identification list must be completed and adhered to All work must be carried out in a safe area Utile En...

Страница 6: ...e a straight edge a correctly aligned drive will contact both pulleys squarely see fig 3 3 Fit driving belts Measure span of belts between tangent points of the two pulleys A deflection of 1 5mm is obtained for every 100mm of the measured span Compare the deflection force required with the table If the force required is according to the table then the tension is suitable Too little force indicates...

Страница 7: ...h downwards to actuate and stop the machine Reset the switch at the cut out temperature plus 10 C 15 C in order to avoid false tripping from small and reasonable increases above normal levels Inlet low pressure switches are wired normally open and set no lower than 10mbar Outlet high pressure switches are wired normally closed adjust the switch in the same manner as the temperature switch and rese...

Страница 8: ... lifting points and apply care when handling the equipment Typical bolt tightening torques can be seen on page 5 Typical tools required for maintenance include Set of spanners Pipe Wrenches Circlip Pliers Set of screwdrivers Vernier Gauge Micrometer Two leg Pulley drawer Set of Allen Keys Hammer mallet Feeler Gauges New gaskets must be fitted every time the machine is dismantled Bearings and seals...

Страница 9: ... inlet temperature 1 Worn bearing 1 Replace bearing 2 Insufficient lubrication 2 Increase lubrication rate 3 Impeller contacting housing 3 Check internal clearances 4 Drive misalignment 4 Realign and retension drive 5 Excessive liquid carryover 5 Drain all points 6 Impeller blade damaged 6 Repair and rebalance or replace impeller 7 Foreign matter attached to impeller blade 7 Remove foreign object ...

Страница 10: ... assembly with nitrogen or air at a max pressure of 0 3 bar 4 3 psi 3 Spare Parts A stock of the main wearing parts at the installation site is important to the constant availability and smooth running of the machine We recommend the following parts and quantities to be kept in stock at the installation site Description Part Number Quantity Ball Bearing H 1091 2 Oil Seal Shaft Seal F 1046 V 1 Oil ...

Страница 11: ...S 1 6 END CAP S 9943 1 7 WASHER U 1005 1 8 BALL BEARING H 1091 2 9 OIL SEAL F 1082 V 1 10 OIL SEAL F 1046 V 1 11 THRUST WASHER B 1057 1 12 CIRCLIP B 1056 1 13 O RING F 1217 1 14 HEX HEAD SCREW G 1075 3 15 NUT B 1031 1 16 KEY N 1016 1 17 GASKET END CAP K 1103 1 18 O RING F 1028 V 1 19 BREATHER L 1054 1 20 CONSTANT LEVEL OILER J 1023 1 21 COUPLING P 1034 1 22 DRAIN PLUG G 1018 1 23 NAMEPLATE SK 2091...

Страница 12: ... defect are incurred 2 Malfunction caused by fair wear and tear abnormal conditions of use accident neglect or misuse of equipment or improper storage 3 Deviation from operating specifications or other special terms of sale 4 Improper operation maintenance or repair 5 Damage resulting during shipment or installation by other than company authorised personnel 6 Freight charges for goods returned to...

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