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The Utile Engineering Co. Ltd.

 

 

05/02/07 

Irthlingborough, Northamptonshire. England 
Tel: +44 (0) 1933 650216 
Fax: +44 (0) 1933 652738 

10 IC090CL

 

 

2.  

To Re–assemble

 

Use Dow Corning Silastoseal 738RTV or equivalent as a jointing compound on 
faces of volute casing (3) and body (2) to seal against gas leakage. Proceed as 
follows: 
 
2.1 

Position circlip (12) in body (2). 

2.2 

Fit seal (9) into the body from the inner side, taking care not to damage 
the sealing lip, fit with the spring side facing the impeller. Ensure that the 
seal is pressed in approx. 2mm below the inner face of the housing (see 
photo D). 

2.3 

Position the two bearings (8) on the shaft (4) using a mandrel press. Fit o-
ring (18) into seal ring (5) and push the seal ring onto the shaft with the 
chamfered edge facing the impeller. Press the shaft assembly from the 
pulley side into the housing (see photo C). Ensure the thrust washer (11) 
is replaced before fitting end cap (6). 

2.4 

If renewing the shaft seal (10) in end cap (6) press in flush with outer 
edge and with tension spring facing bearing. Refit end cap (6) with gasket 
(17). 

2.5 

Fit shaft key (16), slide impeller (1) onto shaft, replace washer (7) and 
firmly tighten left-hand nut (15) (see photo A). 

2.6 

Fit o-ring (13) into groove in body (2) and position housing assembly on 
the volute casing studs (24). Replace nuts and washers (25 & 26). 

2.7 

Ensure the machine turns freely. 
 

Leak test after assembly with nitrogen or air at a max. pressure of 0.3 bar (4.3 psi) 
 
 

3.  

Spare Parts 

 
A stock of the main wearing parts at the installation site is important to the 
constant availability and smooth running of the machine. We recommend the 
following parts and quantities to be kept in stock at the installation site. 
 
 

Description Part 

Number 

Quantity 

Ball Bearing 

H 1091 

Oil Seal - Shaft Seal 

F 1046/V 

Oil Seal - Bearing Seal 

F 1082/V 

O-Ring - Shaft 

F 1028/V 

O-Ring - Body 

F 1217 

Gasket – End Cap 

K 1103 

Drive Belt 

  

Always quote the machine serial number when ordering spare parts. 

 
 

After Sales Service 

Contact the address or telephone number shown at the bottom of each page or 
our local distributor, for any after sales service, maintenance or service problems.  
 
Contract maintenance, service exchange machines or a site visit by a Utile Engineering Service Engineer can also 
be arranged in the same manner. 
 
Utile Engineering can also provide Training Programs for all your requirements, from maintenance repair to 
operator and supervisor training. They are structured to give specialist knowledge of our products and procedures 
including use of authorised spares. The enacting of the Health and Safety at Work Act focused attention on the 
responsibility of all parties, manufacturers, users and repairers on the repair of equipment. We strongly recommend 
that repairs should be carried out to the original specification using authorised replacement parts where necessary. 

 

Spare Parts 
After Sales Service 

 

To Re-assemble, 
Spare Parts, 
After Sales Service

 

B

C

D

Содержание 700 Series

Страница 1: ...rough Northamptonshire England Tel 44 0 1933 650216 Fax 44 0 1933 652738 1 IC090CL Installation Operation Maintenance Instructions Model 700 Series Centrifugal Gas Booster Fitted with Constant Level Oiler Serial Number Site Location Installation Date ...

Страница 2: ...the said equipment declared to be in conformity with the Machinery Directive they must not be put into service Foreword The 700 series centrifugal gas booster has been developed based on many years of experience in the booster industry Using modern design techniques and production methods coupled with rigorous testing and high quality standards ensure this series of machines have a long efficient ...

Страница 3: ...other machine data can be found in the following table Units Model 700 Maximum Pressure Air mbar 74 Speed Maximum R P M 10000 Speed Minimum R P M 4500 Max Volume at Max Speed Air m3 hr 455 Max Volume at Max Speed Bio Gas SG 0 8 m3 hr 455 Max Absorbed Power at Max Speed Air kW 1 7 Max Absorbed Power at Max Speed Bio Gas kW 1 5 Maximum Ambient Temperature C 40 Surface Temperature at Max Press at Max...

Страница 4: ...y or otherwise immobilised to prevent accidental start up In this vein a fully qualified electrician should carry out all electrical work and all electrical equipment should be isolated before it is touched and pneumatic or hydraulic controls depressurised and made safe Procedures must also exist to ensure that electrical or other inputs cannot be restored accidentally during the maintenance or se...

Страница 5: ...ing beams must be capable of carrying the weight of the machine to be lifted Do not use the shaft extension for lifting or moving the machine For weights see above in Technical Specification Installation Before commencing installation a site specific risk assessment method statement and hazard identification list must be completed and adhered to All work must be carried out in a safe area Utile En...

Страница 6: ...e a straight edge a correctly aligned drive will contact both pulleys squarely see fig 3 3 Fit driving belts Measure span of belts between tangent points of the two pulleys A deflection of 1 5mm is obtained for every 100mm of the measured span Compare the deflection force required with the table If the force required is according to the table then the tension is suitable Too little force indicates...

Страница 7: ...h downwards to actuate and stop the machine Reset the switch at the cut out temperature plus 10 C 15 C in order to avoid false tripping from small and reasonable increases above normal levels Inlet low pressure switches are wired normally open and set no lower than 10mbar Outlet high pressure switches are wired normally closed adjust the switch in the same manner as the temperature switch and rese...

Страница 8: ... lifting points and apply care when handling the equipment Typical bolt tightening torques can be seen on page 5 Typical tools required for maintenance include Set of spanners Pipe Wrenches Circlip Pliers Set of screwdrivers Vernier Gauge Micrometer Two leg Pulley drawer Set of Allen Keys Hammer mallet Feeler Gauges New gaskets must be fitted every time the machine is dismantled Bearings and seals...

Страница 9: ... inlet temperature 1 Worn bearing 1 Replace bearing 2 Insufficient lubrication 2 Increase lubrication rate 3 Impeller contacting housing 3 Check internal clearances 4 Drive misalignment 4 Realign and retension drive 5 Excessive liquid carryover 5 Drain all points 6 Impeller blade damaged 6 Repair and rebalance or replace impeller 7 Foreign matter attached to impeller blade 7 Remove foreign object ...

Страница 10: ... assembly with nitrogen or air at a max pressure of 0 3 bar 4 3 psi 3 Spare Parts A stock of the main wearing parts at the installation site is important to the constant availability and smooth running of the machine We recommend the following parts and quantities to be kept in stock at the installation site Description Part Number Quantity Ball Bearing H 1091 2 Oil Seal Shaft Seal F 1046 V 1 Oil ...

Страница 11: ...S 1 6 END CAP S 9943 1 7 WASHER U 1005 1 8 BALL BEARING H 1091 2 9 OIL SEAL F 1082 V 1 10 OIL SEAL F 1046 V 1 11 THRUST WASHER B 1057 1 12 CIRCLIP B 1056 1 13 O RING F 1217 1 14 HEX HEAD SCREW G 1075 3 15 NUT B 1031 1 16 KEY N 1016 1 17 GASKET END CAP K 1103 1 18 O RING F 1028 V 1 19 BREATHER L 1054 1 20 CONSTANT LEVEL OILER J 1023 1 21 COUPLING P 1034 1 22 DRAIN PLUG G 1018 1 23 NAMEPLATE SK 2091...

Страница 12: ... defect are incurred 2 Malfunction caused by fair wear and tear abnormal conditions of use accident neglect or misuse of equipment or improper storage 3 Deviation from operating specifications or other special terms of sale 4 Improper operation maintenance or repair 5 Damage resulting during shipment or installation by other than company authorised personnel 6 Freight charges for goods returned to...

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