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June 2011

06-237172-001 Rev AA

WIRING DIAGRAMS

Figure 3.  Local Sense Wiring

Figure 4.  Remote Sense Wiring

CHECKOUT

Test the gas control system after any service or component 
changes to the appliance using the following method:

1.

Perform a visual check of all piping, burners, and venting. 
Check all wiring for integrity and proper electrical and 
ground connections. Verify the pilot burner is properly 
grounded.

2.

With the gas supply and thermostat off, turn on power to 
the appliance.

3.

Turn the thermostat to a setting high enough to initiate a 
call for heat. Verify the ignition control proceeds through 
the operating sequence to a safety shutoff (lockout) condi-
tion. (The burner will not light because the gas is shut off)

4.

Turn off the thermostat.

5.

Turn on the gas supply, and purge the gas lines of air. 
Check for gas leaks on all joints upstream of the gas valve 
with a soap solution.

6.

Turn the thermostat to a setting high enough to initiate a 
call for heat. Verify the ignition control proceeds through 
the operating sequence to a normal run (burner lit) condi-
tion. Confirm there are no gas leaks downstream of the 
gas valve using a soap solution.

7.

Turn the thermostat setting down below the room temper-
ature. Verify the main and pilot burner flames go out.

WARNING

Risk of Explosion or Fire 

Verify there are no gas leaks by using a rich 
soap and water solution on all joints and 
pipe connections. Never use a match or 
lighter to test for the presence of gas. Fail-
ure to test properly before operation can 
lead to explosion or fire and may result in 
severe injury or death.

Содержание Fenwal 35-63J Series

Страница 1: ...e on board diagnostics with LED output make troubleshooting easy and ensure safe and efficient operation FEATURES Safe start and full time flame sensing Wide variety of prepurge and interpurge timings Single or three trials for ignition Diagnostic LED with Fenwal error codes Three ground terminals for ease of wiring Remote or local flame sense options Automatic 5 min or 1 hour reset after lockout ...

Страница 2: ... 11 14 35 63J303 117 G775LHA 1 remote flame sense 35 63J103 013 G779LHA 1 Universal set up for Remote flame sense 35 63J103 013 G779LHA 1 Universal set up for Local flame sense 35 63J102 013 CAUTION Label all wires prior to disconnection when servicing or replacing controls Wiring errors can cause improper and dangerous operation A functional checkout of a replacement control should always be perf...

Страница 3: ...e connected to the Thermostat input THS on the 35 63J control This should be the only wire attached to the THS terminal The wire from Pin 4 connects directly to the 24VAC Com mon The wire from pin 5 should be connected directly to the Thermostat call for heat signal and not to the 35 63J control Figure 1 Wire Sideview of Plug Figure 2 Vent Damper Wiring Diagram VENT DAMPER CHECKOUT During the chec...

Страница 4: ...light because the gas is shut off 4 Turn off the thermostat 5 Turn on the gas supply and purge the gas lines of air Check for gas leaks on all joints upstream of the gas valve with a soap solution 6 Turn the thermostat to a setting high enough to initiate a call for heat Verify the ignition control proceeds through the operating sequence to a normal run burner lit condi tion Confirm there are no g...

Страница 5: ...as valves are de energized 2 The control then goes through an interpurge delay before another ignition attempt 3 The control attempts two additional ignition trials before going into lockout and the pilot and main gas valve relays are de energized immediately 4 The LED indicates the fault code for ignition lockout LOCKOUT RESET Recovery from lockout requires a manual reset by either recy cling the...

Страница 6: ...ve a gap spacing of 0 125 0 031 inch 3 12 0 81 mm unless otherwise specified by the appliance manufacturer If this spacing is not correct the assembly must be replaced Electrodes are NOT field adjustable Exceeding the temperature limits can cause nuisance lock outs and premature electrode failure Electrodes must be placed where they are not exposed to the appliance user in normal operation WARNING...

Страница 7: ... Local Sense with 5 Minute Automatic Reset 8 Three Tries Remote Sense with 5 Minute Automatic Reset PRE PURGE 0 None 1 15 Seconds 2 30 Seconds 4 4 Seconds INTER PURGE RECYCLE DELAY 0 None Single try models only 1 15 Seconds 2 30 Seconds 3 45 Seconds TRIAL FOR PILOT IGNITION 1 8 Seconds 3 25 Seconds 5 50 Seconds 7 85 Seconds 8 120 Seconds ENCLOSURE 0 Noryl Gray Enclosure 1 Integral Stand Offs 2 Boa...

Страница 8: ...Fenwal Inc A UTC Fire Security Company 400 Main Street Ashland MA 01721 Tel 800 FENWAL 1 Fax 508 881 7619 www fenwalcontrols com 06 237172 001 Rev AA 2011 Kidde Fenwal Inc 8 DIMENSIONS Figure 5 Control Dimensions with Cover ...

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