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CAC

15

QUICK REFERENCE TO THE MOST COMMON SOLUTIONS FOR THE MOST COMMON HEATER OPERATIONAL
PROBLEMS

1.  Symptom:  Fire rate does not increase with thermostat open, smoke spilling from feed door when tending fire or
     backpuffing.
    Check for:
    a.  Chimney connector pushed too far into a masonry chimney thimble restricting draft.
    b.  Chimney or chimney connector restricted with creosote.
    c.  Chimney draft reduced by air entering through:

-Unsealed chimney clean-out access.
-Loose mortar or cracked chimney wall.
-Holes in rusted chimney connector.
-Incompletely sealed chimney connector joint or thimble

    d.  Downdraft in too large chimney or chimney with no cover.
    e.  Combustion air inlet blocked with ashes.
    f.  Chimney too short.

2.  Symptom:  Fire rate too high when thermostat closed:
     Check for:
      a.  Feed door or ash door not securely closed.
      b.  Feed door or ash door gasket worn excessively.
3.  Symptom:  Smoke smell in living space:
      Check for:
      a.  Items a through f of NO. 1 above.

FINAL CHECKLIST OF DO’S AND DON’TS

DO’S

1.   Do read and follow the installation, operation and maintenance manual carefully.
2.   Do install a smoke detector in an area that will give warning in the unlikely event that a fire develops in the area of
       the heater or the heater malfunctions.
3.   Do be sure that there is a fire extinguisher of the proper type and in good working order accessible in the unlikely
       event that a fire develops near the heater of the heater malfunctions.
4.   Do check with local building officials to be sure installation of the heater complies with all building codes and require
      ments and obtain required building permits.
5.   Do plan your installation with safety as your primary consideration.
6.   do keep all flammable liquids, gases and pressurized containers away from heater.
7.   Do complete the installation before attempting to use the heater.
8.   Do use only the prescribed materials and parts for the installation of the heater.
9.   Do install the heater in an area that will minimize the hazards of persons coming in contact with the hot surfaces of
      the heater.
10.  Do instruct all responsible persons in the proper and safe operation of the heater.
11.  Do instruct all persons, especially children and elderly persons, of the hazards involved with the heater and im
        proper and unauthorized tampering with the heater.
12.  Do check the heater for proper adjustment and operation before leaving it unattended for long periods of time.
13.  Do start a fire only with paper, kindling or solid composition fire starters specifically designed for starting a fire.  The
        use of liquid fire starters can cause an explosion within the heater.
14.  Do use only a Listed High Temperature Type HT Factory-built Residential Type and Building Heating Appliance
         Chimney or a properly constructed and maintained masonry chimney to vent this heater.
15.  Do use 6-inch diameter chimney connector pipes made from a minimum of 24 gauge cold rolled steel.
16.  Do place all ashes in a metal container with a tight fitting lid and place them on a noncombustible surface well away
        from other combustible materials until they have completely cooled.
17.  Do check the door latching mechanisms and gaskets regularly and replace parts or make adjustments as needed to
         maintain the intended tightness of the fire chamber.
18.  Do use a noncombustible floor covering beneath the heater as required.
19.  Do observe all instructions regarding clearance between the appliance, chimney connector and combustibles.
20.  Do store your fuel supply at least 36 inches from the heater.
21.  Do build fires of moderate intensity in the appliance for the first three fires to allow the materials to adjust and cure
          before being subjected to the intense heat of a large fire.
22.  Do burn only seasoned wood in the heater.
23.  Do be sure the heater is located in an area where combustible vapors are not present.
24.  Do use a chimney for this heater that is not used by another appliance.

Содержание Ashley CAC

Страница 1: ...from this heater 1 Read these instructions entirely before beginning any part of the installation 2 Use these instructions as a guide during the installation of the heater 3 Be sure these instructions become the property of and are reviewed by all future users of this heater to encourage proper operation and mainte nance of this appliance THIS HEATER IS ONLY FOR BURNING COAL USE OF ANY OTHER SOLID...

Страница 2: ...ays and central heat outlets and inlets to reduce the chance of drafts blowing smoke ashes or sparks out of the heater during refueling or ash removal 7 The heater should be located where a small supply of wood may be kept conveniently close but not within 36 inches of the heater 8 Locate the heater so that drapes curtains furniture and other combustible materials will not be closer than the clear...

Страница 3: ...CAC 3 FIGURE 3 MINIMUM CLEARANCES TO COMBUSTIBLES FIGURE 4 MINIMUM CLEARANCES TO COMBUSTIBLES SIDE SECTION VIEW PLAN SECTION VIEW ...

Страница 4: ...and made from 24 gauge or heavier steel The length of the chimney connector and number of elbows used should be kept to a minimum Moisture that might collect in the chimney should be directed to the heater by providing a slope of 1 4 inch per foot in a horizontal run of the chimney connector and installing all pipes with the crimped end toward the heater See figure 6 The chimney connector should e...

Страница 5: ...built wall pass through system may be purchased and installed according to the instructions packaged with it to provide a safe method of passing the chimney connector through a combustible wall for connection to a masonry chimney Additional requirements pertaining to Figure 5 and the above wall pass through systems 1 2 3 4 5 Insulation material used as part of wall pass through system shall be of ...

Страница 6: ...BRICK ALL AROUND CHIMNEY CONNECTOR TO HEATER FIRE CLAY LINER 5 8 MIN WALL THICKNESS MIN 3 1 2 THICK BRICK MASONRY WALL MASONRY CHIMNEY CONSTRUCTED TO NFPA 211 MINIMUM 12 IN TO COMBUSTIBLES PART A FIGURE 7 FIGURE 7 CONTINUED ON NEXT PAGE There are basically two methods of metal prefabricated chimney installation One method is to install the chimney inside the residence through the ceiling and the r...

Страница 7: ...NRY CHIMNEY CONSTRUCTED TO NFPA 211 SHEET STEEL SUPPORTS 24 GAUGE MIN THICKNESS CHIMNEY CONNECTOR TO HEATER MINIMUM CHIMNEY CLEARANCES FROM MASONRY TO SHEET STEEL SUPPORTS AND COMBUSTIBLES 2 IN MINIMUM 6 IN GLASS FIBER INSULATION ALL AROUND 24 GAUGE VENTILATED THIMBLE WITH TWO 1 INCH AIR CHANNELS CHIMNEY THIMBLE CHIMNEY FLUE PART E Figure 5 In addition to the methods shown by A B C and D of Figure...

Страница 8: ...mbustible materials should be kept much further away from the heater to avoid a fire If you chose to you may install the heater and chimney connector closer to combustible surfaces than indicated by Figures 1 through 4 if a clearance reduction system is also installed to protect combustible ceiling and wall near the heater and chimney connector However there are limits as to how close the heater a...

Страница 9: ...obtain the fireplace items called for by figure 4 3 If the heater is to be installed on a combustible floor purchase a listed noncombustible floor protector as described in this manual and install it in the proper location The floor protector MUST protect the floor beneath and around the heater and chimney connector as shown by figure 5 4 Assemble the chimney connector pipe sections to determine i...

Страница 10: ...pen the heater s fuelfeed door see figure 10 and place several wadded grapefruit size newspaper balls on the heater s grate Be sure the heater s ash removal door is securely closed 3 Cover te newspaper balls with dry kindling sticks Place the kindling sticks close enough to one another so the flames can move easily from one stick to the other If the kindling is packed too tightly the fire will suf...

Страница 11: ...following rules should be observed 1 KEEP THE FUEL FEED DOOR AND ASH REMOVAL DOOR CLOSED EXCEPT WHEN TENDING THE FIRE OR REMOVING ASHES Operating the heater with either of these doors open can cause the heater to dangerously overheat and will increase the possibility of smoke ash or sparks escaping the heater and damaging the dwelling or its contents 2 NEVER FILL THE HEATER ABOVE THE TOP OF THE CH...

Страница 12: ...neous combustion To avoid the development of these conditions coal quantities that will be stored more than three days should be kept clean of all combustible materials such as leaves hay wood rags etc and stored where the temperature of the air and objects the coal contacts are 75 degrees F or less Alternate wetting and drying of coal should be avoided Wet and dry coal should never be stored wher...

Страница 13: ...ction of the manual apply to the operation of all coal heaters Experience has shown that correct installation and good operating practices including routine heater and venting system maintenance along with a good sound chimney will eliminate most of the problems mentioned by this section of the manual Nonetheless coal heater operators should make themselves aware of the nature cause and solution t...

Страница 14: ...mentarily blocking the top of the chimney and watching for smoke to leak out of any opening or cracks 6 Check the entire system for obstructions that could be causing resistance to the flow of smoke and gases up the chimney 7 Check the size of the chimney flue liner If the chimney flue liner s inside dimension is smaller that 6 inches round or 8 inches square it will be too restrictive to the flow...

Страница 15: ...terials and parts for the installation of the heater 9 Do install the heater in an area that will minimize the hazards of persons coming in contact with the hot surfaces of the heater 10 Do instruct all responsible persons in the proper and safe operation of the heater 11 Do instruct all persons especially children and elderly persons of the hazards involved with the heater and im proper and unaut...

Страница 16: ...askets and latching mechanisms to assure the intended tightness of the fire chamber 9 Don t install the heater or chimney connector at clearances less than those specified in this manual 10 Don t install this heater where flammable or explosive materials or vapors are likely to be present 11 Don t install this heater in a chimney flue that is used by another appliance 12 Don t neglect to clean and...

Страница 17: ...CAC 17 FIGURE 12 ILLUSTRATION OF REPAIR PARTS SEE LEDGER ON NEXT PAGE FOR PART NAMES AND PART NUMBERS ...

Страница 18: ...Curtain Smoke Kit 1 24834 25 Liner Kit 1 40391 26 Liner Kit 1 40390 27 Gasket 1 88094 28 Collar Flue 1 24819 29 Manifold Relief Assy 1 24812 30 Door Pin 4 83485 31 Feed Door Rope Assy 1 69209 32 Rope Gasket for Feed Door 1 88057 33 Latch 1 22434 34 Hinge Kit for Feed Door 1 24837 36 Hinge Kit for Ash Door 1 24838 37 Latch Kit for Ash Door 1 25048 38 Rope Gasket 1 88057 39 Ash Door Rope Assy 1 6920...

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