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14

CAC

FIGURE 11 - CHIMNEY HEIGHT REQUIREMENTS

WHAT TO DO IF THE HEATER SMOKES OR BURNS POORLY OR EXCESSIVE CREOSOTE ACCUMULATES IN THE CHIMNEY

1.  Open a window slightly to see if the conditions improve.  If opening a window improved the performance of the heater or stops
the spillage of smoke into the room, the problem is caused by a slight vacuum in the room.  The vacuum can be the result of the
room being so tightly constructed that the air removed from the room by the heater is not replaced by normal infiltration of air from
outside the room.
    The vacuum can also be caused by the loss of air from the room through the kitchen or bathroom ventilating fans, other
chimneys or vents, etc.  The only solution to this type problem is to reduce the air lost from the room or provide a source for air to
enter the room.
2.  Check the pipes connecting the heater to the chimney for loose or unsealed joints that may allow air to leak into the
    chimney system.
3.  Examine your method of building and tending the fire in the heater.  If you add too much fresh coal at each refueling, or
attempt to operate the heater at too low a combustion rate for the amount of coal present in the firebox, your failure to follow
proper practices may be causing the problem.  Also check for ash buildup in the ash pan.  Ashes can restrict air flow through the
burning coal.
4.  Check the height of the chimney.  A chimney that is too short will not develop sufficient draft or allow wind to interfere with the
draft.  See figure 11 for correct chimney height.
5.  Check the chimney for cracks or holes that might allow air to leak into the chimney.  If the chimney is equipped with an ash
clean out, be sure the door is closed and fits tightly.  The door may have to be temporarily sealed with tape or furnace cement to
be as air tight as required.  An excellent way to check an exterior chimney for leaks is to preform a smoke test  building a small
coal fire in the heater, adding a small amount of coal to the fire to make it smoke heavily, momentarily blocking the top of the
chimney, and watching for smoke to leak out of any opening or cracks.

6.  Check the entire system for obstructions that could be causing resistance to the flow of smoke and gases up the chimney.
7.  Check the size of the chimney flue liner.  If the chimney flue liner’s inside dimension is smaller that 6 inches round or 8 inches
square, it will be too restrictive to the flow of smoke and gases.  A chimney flue liner which has an inside cross-sectional area of
more that 85 square inches is too large, which will result in excess capacity, which means less draft and more creosote.  If the
chimney flue liner is too large, it may be improved by restricting the top opening of the flue to a 6 inch round opening, or in more
extreme cases, the chimney may have to be relined with a smaller lining and a metal prefabricated chimney may have to be
replaced.

WHAT TO DO IF THE HEATER BURNS TOO RAPIDLY OR OVERHEATS

1.  If the room in which the heater is located becomes uncomfortably warm on moderately cool days, it may be because
    you are placing too much wood in the heater for the amount of heat required to heat your home.  Although the
    thermostatically controlled inlet air damper on the heater is intended to control the burning rate of the wood, a certain
    amount of air must enter the heater at all times to assure the fire does not go out and the wood burns as cleanly as
    possible.  Thus you should adjust the amount of wood you put in the heater to the outdoor temperature.  Placing
    excessive wood in the heater will cause excessive creosote formation in the chimney, waste wood, and make the     room
uncomfortably warm.
2.  If the heater burns too rapidly or overheats, it may be because air is leaking around a loose door gasket or a fuel
    feed door or ash door latching pawl and handle may need adjusting.  Check thoroughly for leaks where air may be
    entering the heater’s firebox.
3.  If the heater burns too rapidly or overheats due to excessive draft as described earlier, you may wish to consider
    purchasing a barometric damper top be installed in the heater’s chimney connector.  The barometric damper should
    be set to regulate a .06 draft through the heater.  Check with your heater dealer.

Содержание Ashley CAC

Страница 1: ...from this heater 1 Read these instructions entirely before beginning any part of the installation 2 Use these instructions as a guide during the installation of the heater 3 Be sure these instructions become the property of and are reviewed by all future users of this heater to encourage proper operation and mainte nance of this appliance THIS HEATER IS ONLY FOR BURNING COAL USE OF ANY OTHER SOLID...

Страница 2: ...ays and central heat outlets and inlets to reduce the chance of drafts blowing smoke ashes or sparks out of the heater during refueling or ash removal 7 The heater should be located where a small supply of wood may be kept conveniently close but not within 36 inches of the heater 8 Locate the heater so that drapes curtains furniture and other combustible materials will not be closer than the clear...

Страница 3: ...CAC 3 FIGURE 3 MINIMUM CLEARANCES TO COMBUSTIBLES FIGURE 4 MINIMUM CLEARANCES TO COMBUSTIBLES SIDE SECTION VIEW PLAN SECTION VIEW ...

Страница 4: ...and made from 24 gauge or heavier steel The length of the chimney connector and number of elbows used should be kept to a minimum Moisture that might collect in the chimney should be directed to the heater by providing a slope of 1 4 inch per foot in a horizontal run of the chimney connector and installing all pipes with the crimped end toward the heater See figure 6 The chimney connector should e...

Страница 5: ...built wall pass through system may be purchased and installed according to the instructions packaged with it to provide a safe method of passing the chimney connector through a combustible wall for connection to a masonry chimney Additional requirements pertaining to Figure 5 and the above wall pass through systems 1 2 3 4 5 Insulation material used as part of wall pass through system shall be of ...

Страница 6: ...BRICK ALL AROUND CHIMNEY CONNECTOR TO HEATER FIRE CLAY LINER 5 8 MIN WALL THICKNESS MIN 3 1 2 THICK BRICK MASONRY WALL MASONRY CHIMNEY CONSTRUCTED TO NFPA 211 MINIMUM 12 IN TO COMBUSTIBLES PART A FIGURE 7 FIGURE 7 CONTINUED ON NEXT PAGE There are basically two methods of metal prefabricated chimney installation One method is to install the chimney inside the residence through the ceiling and the r...

Страница 7: ...NRY CHIMNEY CONSTRUCTED TO NFPA 211 SHEET STEEL SUPPORTS 24 GAUGE MIN THICKNESS CHIMNEY CONNECTOR TO HEATER MINIMUM CHIMNEY CLEARANCES FROM MASONRY TO SHEET STEEL SUPPORTS AND COMBUSTIBLES 2 IN MINIMUM 6 IN GLASS FIBER INSULATION ALL AROUND 24 GAUGE VENTILATED THIMBLE WITH TWO 1 INCH AIR CHANNELS CHIMNEY THIMBLE CHIMNEY FLUE PART E Figure 5 In addition to the methods shown by A B C and D of Figure...

Страница 8: ...mbustible materials should be kept much further away from the heater to avoid a fire If you chose to you may install the heater and chimney connector closer to combustible surfaces than indicated by Figures 1 through 4 if a clearance reduction system is also installed to protect combustible ceiling and wall near the heater and chimney connector However there are limits as to how close the heater a...

Страница 9: ...obtain the fireplace items called for by figure 4 3 If the heater is to be installed on a combustible floor purchase a listed noncombustible floor protector as described in this manual and install it in the proper location The floor protector MUST protect the floor beneath and around the heater and chimney connector as shown by figure 5 4 Assemble the chimney connector pipe sections to determine i...

Страница 10: ...pen the heater s fuelfeed door see figure 10 and place several wadded grapefruit size newspaper balls on the heater s grate Be sure the heater s ash removal door is securely closed 3 Cover te newspaper balls with dry kindling sticks Place the kindling sticks close enough to one another so the flames can move easily from one stick to the other If the kindling is packed too tightly the fire will suf...

Страница 11: ...following rules should be observed 1 KEEP THE FUEL FEED DOOR AND ASH REMOVAL DOOR CLOSED EXCEPT WHEN TENDING THE FIRE OR REMOVING ASHES Operating the heater with either of these doors open can cause the heater to dangerously overheat and will increase the possibility of smoke ash or sparks escaping the heater and damaging the dwelling or its contents 2 NEVER FILL THE HEATER ABOVE THE TOP OF THE CH...

Страница 12: ...neous combustion To avoid the development of these conditions coal quantities that will be stored more than three days should be kept clean of all combustible materials such as leaves hay wood rags etc and stored where the temperature of the air and objects the coal contacts are 75 degrees F or less Alternate wetting and drying of coal should be avoided Wet and dry coal should never be stored wher...

Страница 13: ...ction of the manual apply to the operation of all coal heaters Experience has shown that correct installation and good operating practices including routine heater and venting system maintenance along with a good sound chimney will eliminate most of the problems mentioned by this section of the manual Nonetheless coal heater operators should make themselves aware of the nature cause and solution t...

Страница 14: ...mentarily blocking the top of the chimney and watching for smoke to leak out of any opening or cracks 6 Check the entire system for obstructions that could be causing resistance to the flow of smoke and gases up the chimney 7 Check the size of the chimney flue liner If the chimney flue liner s inside dimension is smaller that 6 inches round or 8 inches square it will be too restrictive to the flow...

Страница 15: ...terials and parts for the installation of the heater 9 Do install the heater in an area that will minimize the hazards of persons coming in contact with the hot surfaces of the heater 10 Do instruct all responsible persons in the proper and safe operation of the heater 11 Do instruct all persons especially children and elderly persons of the hazards involved with the heater and im proper and unaut...

Страница 16: ...askets and latching mechanisms to assure the intended tightness of the fire chamber 9 Don t install the heater or chimney connector at clearances less than those specified in this manual 10 Don t install this heater where flammable or explosive materials or vapors are likely to be present 11 Don t install this heater in a chimney flue that is used by another appliance 12 Don t neglect to clean and...

Страница 17: ...CAC 17 FIGURE 12 ILLUSTRATION OF REPAIR PARTS SEE LEDGER ON NEXT PAGE FOR PART NAMES AND PART NUMBERS ...

Страница 18: ...Curtain Smoke Kit 1 24834 25 Liner Kit 1 40391 26 Liner Kit 1 40390 27 Gasket 1 88094 28 Collar Flue 1 24819 29 Manifold Relief Assy 1 24812 30 Door Pin 4 83485 31 Feed Door Rope Assy 1 69209 32 Rope Gasket for Feed Door 1 88057 33 Latch 1 22434 34 Hinge Kit for Feed Door 1 24837 36 Hinge Kit for Ash Door 1 24838 37 Latch Kit for Ash Door 1 25048 38 Rope Gasket 1 88057 39 Ash Door Rope Assy 1 6920...

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