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12

CAC

8.  DO NOT OVERFIRE THE HEATER.  If any part of the heater or chimney connector becomes red hot, the heater is being
overfired.  Immediately turn the heater’s thermostat to “LO” and keep the fuel feed door and ash removal door closed until the
heater cools.

MINIMUM FIRE ADJUSTMENT

Soot is more likely to accumulate in the chimney connector and chimney liner during extended periods of low firing.  This
accumulation can be reduced by proper setting of the air shutter on the ash door, see figure 9.

Rotating the air shutter to allow more air into the fire chamber will increase the rate of the minimum fire and reduce the accumula-
tion.  Exoerience in a particular heating situation will give guidance in choosing the best setting.  Setting changes are made with
common pliers.  Set the shutter to the largest opening and use a smaller opening only if the heat output cannot be adequately
controlled by the thermostat.

COAL FACTS

Anthracite coal (known as hard coal) is the only coal with a uniform sizing scale.  before leaving the coal mine, it is graded into
one to the following categories:
Nut - from 13/16” to 1-5/8” in diameter.
Stove - from 1-5/8” to 2-7/16” in diameter.
Egg - from 2-7/16” to 3-1/4” in diameter.
Broken - more than 3-1/4” in diameter.
Anthracite coal is hard to ignite; but once it is burning, it burns freely and cleanly and very hot.  It does not fuse but leaves
substantial ash residue.  When anthracite burns with a blue flame, it is burning properly and the volatile gases released from the
coal are being consumed by the fire.
Bituminous coal is easier to ignite than anthracite coal.  Most people think anthracite has a higher heat content than bituminous,
but in actuality, some bituminous is as good as anthracite.  Bituminous breaks up more in storage and burns with more smoke
than does anthracite.  One other characteristic of bituminous which differentiates it from anthracite is that, as the coal burns, it
tends to form clinkers whereas anthracite is reduced mainly to ash.  Clinkers are the mishappen, rough, gray lumps that form
when particles in the coal are heated, melt and fuse together.  When bituminous burns with a yellow flame, it is burning properly
and the volatile gases being released from the coal are being consumed by the fire.
Of these two coals, anthracite is the more expensive.
Store in a dry, ventilated space.  Coal that is improperly stored can catch fire from heat generated by chemical changes occurring
within the coal bed (spontaneous combustion).  To avoid the development of these conditions, coal quantities that will be stored
more than three days should be kept clean of all combustible materials, such as leaves, hay, wood, rags, etc., and stored where
the temperature of the air and objects the coal contacts are 75 degrees F. or less.  Alternate wetting and drying of coal should be
avoided.  Wet and dry coal should never be stored where each will be in contact with the other.
If the emission of heat or unusual odors from a coal storage area is observed, the process leading up to spontaneous combus-
tion may be occurring and the fire department should be called immediately.
Small quantities of coal required for firetending must be kept at least 36 inches from the heater.

HOW TO TAKE CARE OF THE HEATER AND VENTING SYSTEM (ROUTINE MAINTENANCE)

HEATER MAINTENANCE

The heater’s outer cabinet may be wiped free of dust with a soft cloth.  The use of any other cleaning method may damage the
cabinet’s finish.
Check the following items regularly during the heating season to ensure proper heater operation:
1.  Condition of feed door and ash door gaskets--replace if excessive wear is observed.
2.  Condition of feed door, ash door, and cabinet latching pawls and handles--ebsures that operation will securely close
     the door.  Adjust as necessary.
At the end of each heating season, the heater should be thoroughly cleaned of all ashes.  Ashes remaining in the heater in
combustion with moisture in the air can cause severe corrosion fo the heater.  All rust spots on the heater should be wire brushed
and covered with a coat of high temperature paint.  If the heater is to be stored until the next heating season, be sure the storage
are is dry.
The heater should never be used with damaged or missing parts.

DISPOSAL OF ASHES

The ashes should be removed from the heater anytime they accumulate to within 2 inches of the grate and at least once each
day.  Chunks of ash material called clinkers may accumulate above the grate.  these can be removed by shaking the grate with
the shaker.  To minimize the loss of burning coal into the ash pan, do not shake the grate when a large fire is in progress.
When removing the ash pan from the heater, wear gloves to protect your hands from glowing embers and hot surfaces.  ASHES
SHOULD BE PLACED IN A METAL CONTAINER WITH A TIGHT FITTING LID.  THE CLOSED CONTAINER OF ASHES SHOULD
BE PLACED ON A NONCOMBUSTIBLE FLOOR OR ON THE GROUND, WELL AWAY FROM ALL COMBUSTIBLE MATERIALS,
PENDING FINAL DISPOSAL.  IF THE ASHES ARE DISPOSED OF BY BURIAL IN SOIL OR OTHERWISE LOCALLY DIS-
PERSED, THEY SHOULD BE RETAINED IN THE CLOSED CONTAINER UNTIL ALL CINDERS HAVE THOROUGHLY COOLED.

Содержание Ashley CAC

Страница 1: ...from this heater 1 Read these instructions entirely before beginning any part of the installation 2 Use these instructions as a guide during the installation of the heater 3 Be sure these instructions become the property of and are reviewed by all future users of this heater to encourage proper operation and mainte nance of this appliance THIS HEATER IS ONLY FOR BURNING COAL USE OF ANY OTHER SOLID...

Страница 2: ...ays and central heat outlets and inlets to reduce the chance of drafts blowing smoke ashes or sparks out of the heater during refueling or ash removal 7 The heater should be located where a small supply of wood may be kept conveniently close but not within 36 inches of the heater 8 Locate the heater so that drapes curtains furniture and other combustible materials will not be closer than the clear...

Страница 3: ...CAC 3 FIGURE 3 MINIMUM CLEARANCES TO COMBUSTIBLES FIGURE 4 MINIMUM CLEARANCES TO COMBUSTIBLES SIDE SECTION VIEW PLAN SECTION VIEW ...

Страница 4: ...and made from 24 gauge or heavier steel The length of the chimney connector and number of elbows used should be kept to a minimum Moisture that might collect in the chimney should be directed to the heater by providing a slope of 1 4 inch per foot in a horizontal run of the chimney connector and installing all pipes with the crimped end toward the heater See figure 6 The chimney connector should e...

Страница 5: ...built wall pass through system may be purchased and installed according to the instructions packaged with it to provide a safe method of passing the chimney connector through a combustible wall for connection to a masonry chimney Additional requirements pertaining to Figure 5 and the above wall pass through systems 1 2 3 4 5 Insulation material used as part of wall pass through system shall be of ...

Страница 6: ...BRICK ALL AROUND CHIMNEY CONNECTOR TO HEATER FIRE CLAY LINER 5 8 MIN WALL THICKNESS MIN 3 1 2 THICK BRICK MASONRY WALL MASONRY CHIMNEY CONSTRUCTED TO NFPA 211 MINIMUM 12 IN TO COMBUSTIBLES PART A FIGURE 7 FIGURE 7 CONTINUED ON NEXT PAGE There are basically two methods of metal prefabricated chimney installation One method is to install the chimney inside the residence through the ceiling and the r...

Страница 7: ...NRY CHIMNEY CONSTRUCTED TO NFPA 211 SHEET STEEL SUPPORTS 24 GAUGE MIN THICKNESS CHIMNEY CONNECTOR TO HEATER MINIMUM CHIMNEY CLEARANCES FROM MASONRY TO SHEET STEEL SUPPORTS AND COMBUSTIBLES 2 IN MINIMUM 6 IN GLASS FIBER INSULATION ALL AROUND 24 GAUGE VENTILATED THIMBLE WITH TWO 1 INCH AIR CHANNELS CHIMNEY THIMBLE CHIMNEY FLUE PART E Figure 5 In addition to the methods shown by A B C and D of Figure...

Страница 8: ...mbustible materials should be kept much further away from the heater to avoid a fire If you chose to you may install the heater and chimney connector closer to combustible surfaces than indicated by Figures 1 through 4 if a clearance reduction system is also installed to protect combustible ceiling and wall near the heater and chimney connector However there are limits as to how close the heater a...

Страница 9: ...obtain the fireplace items called for by figure 4 3 If the heater is to be installed on a combustible floor purchase a listed noncombustible floor protector as described in this manual and install it in the proper location The floor protector MUST protect the floor beneath and around the heater and chimney connector as shown by figure 5 4 Assemble the chimney connector pipe sections to determine i...

Страница 10: ...pen the heater s fuelfeed door see figure 10 and place several wadded grapefruit size newspaper balls on the heater s grate Be sure the heater s ash removal door is securely closed 3 Cover te newspaper balls with dry kindling sticks Place the kindling sticks close enough to one another so the flames can move easily from one stick to the other If the kindling is packed too tightly the fire will suf...

Страница 11: ...following rules should be observed 1 KEEP THE FUEL FEED DOOR AND ASH REMOVAL DOOR CLOSED EXCEPT WHEN TENDING THE FIRE OR REMOVING ASHES Operating the heater with either of these doors open can cause the heater to dangerously overheat and will increase the possibility of smoke ash or sparks escaping the heater and damaging the dwelling or its contents 2 NEVER FILL THE HEATER ABOVE THE TOP OF THE CH...

Страница 12: ...neous combustion To avoid the development of these conditions coal quantities that will be stored more than three days should be kept clean of all combustible materials such as leaves hay wood rags etc and stored where the temperature of the air and objects the coal contacts are 75 degrees F or less Alternate wetting and drying of coal should be avoided Wet and dry coal should never be stored wher...

Страница 13: ...ction of the manual apply to the operation of all coal heaters Experience has shown that correct installation and good operating practices including routine heater and venting system maintenance along with a good sound chimney will eliminate most of the problems mentioned by this section of the manual Nonetheless coal heater operators should make themselves aware of the nature cause and solution t...

Страница 14: ...mentarily blocking the top of the chimney and watching for smoke to leak out of any opening or cracks 6 Check the entire system for obstructions that could be causing resistance to the flow of smoke and gases up the chimney 7 Check the size of the chimney flue liner If the chimney flue liner s inside dimension is smaller that 6 inches round or 8 inches square it will be too restrictive to the flow...

Страница 15: ...terials and parts for the installation of the heater 9 Do install the heater in an area that will minimize the hazards of persons coming in contact with the hot surfaces of the heater 10 Do instruct all responsible persons in the proper and safe operation of the heater 11 Do instruct all persons especially children and elderly persons of the hazards involved with the heater and im proper and unaut...

Страница 16: ...askets and latching mechanisms to assure the intended tightness of the fire chamber 9 Don t install the heater or chimney connector at clearances less than those specified in this manual 10 Don t install this heater where flammable or explosive materials or vapors are likely to be present 11 Don t install this heater in a chimney flue that is used by another appliance 12 Don t neglect to clean and...

Страница 17: ...CAC 17 FIGURE 12 ILLUSTRATION OF REPAIR PARTS SEE LEDGER ON NEXT PAGE FOR PART NAMES AND PART NUMBERS ...

Страница 18: ...Curtain Smoke Kit 1 24834 25 Liner Kit 1 40391 26 Liner Kit 1 40390 27 Gasket 1 88094 28 Collar Flue 1 24819 29 Manifold Relief Assy 1 24812 30 Door Pin 4 83485 31 Feed Door Rope Assy 1 69209 32 Rope Gasket for Feed Door 1 88057 33 Latch 1 22434 34 Hinge Kit for Feed Door 1 24837 36 Hinge Kit for Ash Door 1 24838 37 Latch Kit for Ash Door 1 25048 38 Rope Gasket 1 88057 39 Ash Door Rope Assy 1 6920...

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