Uson Qualiipak-770 Скачать руководство пользователя страница 13

 

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Section 3: Operation 

Testing Principle 

The Qualipak-770 is based on the same test principle as the early Q700 range for flexible 
package testing. However, the parameters are now unrestricted, and can be programmed 
to suit your specific application. 

The test principle is a vacuum is applied to the chamber, which encourages the pack to 
inflate. The package inflates until the control pressure is achieved; this creates a force 
onto the load cells. Once the control vacuum has been reached, the chamber is isolated 
and a period of time is allowed for the package to stabilise. Then the force is monitored 
for a decay. If a package decays at a rate greater than expected, it’s assumed to have a 
leak, failure (red light). If the force does not decay, then the package is assumed to be 
good /pass (green light). 

Results can either be logged to USB, network, or printer using the pre-written format, or 
can be edited to meet individual needs (see Options in QMR manual). 

 

 

 

 

Содержание Qualiipak-770

Страница 1: ...Document No 770012 Rev 2 0 Leak Test System...

Страница 2: ...odify or otherwise change specifications and or tester performance without notice Uson has made every attempt to completely describe the operation of the tester Uson shall not be liable for technical...

Страница 3: ...ew 4 Specifications 5 How it Works 5 Getting Started 6 System Test Chamber Seal Test 9 Lid Adjust 10 Section 3 Operation 11 Testing Principle 11 Testing 12 Pre Programmed Tests 13 Programming a New Te...

Страница 4: ...ed off and disconnected before removing any covers Do not substitute the fuse rating Always use the correctly rated fuse failure to do so may be hazardous and can cause damage to the equipment Do not...

Страница 5: ...ando utilice un acoplamiento neum tico con el QMR tenga cuidado de asegurarse de que tanto el acoplamiento como el componente est n correctamente empotrados Debe comprobar el componente y la l nea de...

Страница 6: ...eal integrity and leak testing on packages parts for the food medical and pharmaceutical industries The Packaging System instructions are outlined in two manuals Qualipak 770 owner s guide QMR s owner...

Страница 7: ...Test Fixture is designed to integrate with the QMR Leak Tester to test the integrity of air tight packages parts by performing a Vacuum Force Decay test on the various packages parts The test part is...

Страница 8: ...ak 770 upside down and place on a sturdy workbench Then remove the fixture s bracket by unscrewing its 2 screws See Figures 2 3 3 Connect the vacuum connector to the vacuum connector inlet See Figures...

Страница 9: ...e or break external connectors or connections while the system is switched on 8 Connect the positive pressure to the QMR s air inlet port or external vacuum supply optional 9 Connect printer cable opt...

Страница 10: ...8 Figure 6 Serial Communications 14 Switch the program run key to Run key in horizontal position See Figure 7 Figure 7 QMR Interface Mode Key Run Mode Key in Horizontal Position...

Страница 11: ...pressure 4 Return to Run Mode then select Start to run the Chamber Seal Test program The test will continue through the vent phase The result of this test should be less than 0 3 mbar The QMR will gi...

Страница 12: ...ils Icon to view the test See Figure 10 4 Undo large clamping nut on top of chamber see Figure 11 then turn the center screw counter clockwise about 20 turns or until the stop on the screw is reached...

Страница 13: ...control pressure is achieved this creates a force onto the load cells Once the control vacuum has been reached the chamber is isolated and a period of time is allowed for the package to stabilise The...

Страница 14: ...ton on QMR See Figure 12 The test will continue through to the vent phase 4 If the packs are within the specified limits the green light pass displays on the QMR tester screen If pack is not within sp...

Страница 15: ...his can be cloned to another position for editing into a new position or for a different product Program 3 119 These are free for customer designed programs unless requested for pre programmed tests P...

Страница 16: ...e cloned select the cloned program from the menu See Figure 13 4 Under the Specifications tab Figure 14 begin configuring your program For each test the following parameters are recommended for progra...

Страница 17: ...by first selecting the Specifications tab then selecting configuring the desired Program number Test type Test pressure and Test tolerances 6 Press Apply Defaults The QMR will auto populate the requi...

Страница 18: ...proceeding Stabilize Allows the pack to stabilize After the pack inflates it takes a period of time to settle into its inflated position packs don t inflate uniformly While the pack is stabilizing th...

Страница 19: ...sely match the production setup but the limits would also need adjusting after trials To Perform a Challenge Test 1 Select Program 122 2 Adjust Regulator to approximately 0 5 bar see Figure 16 3 Inser...

Страница 20: ...mplete check that results match those in Table 1 Table 1 Challenge Test Performance Table Part No LEAK ATTRIBUTED READING TOLERANCE 172908 BLANK 0 10 171265 12 5um 85 15 171264 25um 380 80 171263 50um...

Страница 21: ...D OFF BEFORE ATTEMPTING ANY MAINTENANCE OR FAULT FINDING Daily Visually check the general state of the system and fixture s Clean the work area Check pilot pressure Check that the test pressure is wit...

Страница 22: ...ers It is advisable to arrange a service contract so that calibration checks are carried out automatically by an engineer Contact Uson support at 1 855 GETUSON 1 855 438 8766 Cleaning Clean the inside...

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