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5

DEPLOYING THE OUTRIGGERS

Position the TL49 on a firm, level surface. Apply the
handbrake and then lower the Jockey Wheel until it comes
into contact with the surface and retighten the clamp. As
the Jockey Wheel is further lowered release the locking
mechanism on the Tow Hitch Receiver. When clear of the
tow bar move the towing vehicle a small distance away
from the TL49. Next ensure that the TL49 is switched to
the 

ON

 position using the Keyswitch on the Outrigger

Control Box and that the Emergency Stop Buttons are also

OFF

 (turned clockwise to release).

It is important that all outriggers are correctly
deployed on a firm surface capable of withstanding
the loads imposed. The Chassis 

MUST

 be

correctly levelled before elevating the platform.

DO NOT

 use the TL49 Work Platform unless the

System OK LED (Outriggers Ready) is illuminated.

1.

Before deploying the Hydraulic Outriggers it is
necessary that the area be cleared of any objects or
personnel that may infringe on the Outriggers
deployment radius.

2.

Turn the Keyswitch located on the Outrigger Control
Box to the ‘Chassis’ position and deploy the
Outriggers using the Toggle Switches until the
Outrigger Foot Pads come into contact with the
surface. Care should be exercised that the Foot
Pads are orientated correctly.Reference Figure 1.

3.

When all four Outriggers are in contact with the
surface the Chassis can then be elevated. This
should be done by extending each Outrigger one at a
time in small increments until both of the Road
Wheels have just cleared the surface.

4.

Ensure that the machine is level in all planes using
the Bubble Level located at the rear of the Chassis.

The last operation to be carried out before entering the
Platform should be to check each of the Outriggers
individually for their stability and that in each instance the
Outrigger Limit Switch is activated. When the Keyswitch
is in the ‘CHASSIS’ position and the Outriggers are
properly deployed there should be no warning alarm.

DANGER

WARNING

Before operating the TL49 Work Platform it is
imperative that the Pre-Operation Inspection  has
been completed and any deficiencies have been
corrected. The operator must also be fully trained
on this machine.

TOWING

Before Towing, ensure that the Elevating Assembly
is properly stowed and secured using the Locking
Pin, and that the Outriggers are raised, retracted
and locked into position. See Pre-Transport
Inspection on as before. Ensure the tyres are free
from damage, inflated to the correct pressure and
have sufficient thread depth. Ensure the breakaway
cable is properly attached to the towing vehicle
before driving away.

Adjust the Jockey Wheel using the screw handle until
the Towhitch is just above the height of the tow ball on
the towing vehicle.
Position the tow vehicle and fit the breakaway cable to
a suitable attachment point on the towing vehicle (not
the tow ball stem or towing pin).
While pushing the release button on the Towhitch lower
the Receiver onto the Tow Bar using the screw handle
on the Jockey Wheel, until the catch snaps into position.
Then when the receiver is secure and the Tow Bar is
taking some of the machines weight retract the Jockey
Wheel to its full extent, at which point the Jockey
Wheel will be in its locked position. Retighten the
clamp. This will negate the possibility of the wheel
moving and so the possibility of the Jockey Wheel
screwing down during transport.
Connect the electrical lead to the tow vehicles socket.
Check all lights for correct operation before transporting
the machine.

NOTE:
Exercise caution during brake “Running In” period
(First 500 miles or 850 Km). When parking on
slopes fully tension the Hand Brake. When moving
the TL49 in reverse ensure that the Hand Brake
spring is fully compressed. Check that the TL49 is
moving in reverse. When not in use it is advisable to
chock wheels to prevent movement.

Operation

WARNING

Содержание TL49

Страница 1: ...loads or forces NEVER change or modify operating or safety systems INSPECT the machine thoroughly for missing decals cracked welds loose hardware hydraulic leaks damaged cables loose wire connections or wheel bolts NEVER use damaged equipment Contact UpRight Irl Ltd for instructions NEVER climb down an elevating assembly with the platform elevated NEVER use this machine unless the platform entranc...

Страница 2: ... Toggle Switches until the Outrigger Foot Pads come into contact with the surface See Figure 1 Care should be exercised that the Foot Pads are orientated correctly When all four Outriggers are in contact with the surface the Chassis can then be elevated This should be done by extending each Outrigger one at a time in small increments until both of the Road Wheels have just cleared the ground 11 Th...

Страница 3: ...a colleague to activate the Tilt Sensor The alarm should sound and normal controls should cease By turning the Platform Selector Switch to the Emergency Override position the DOWN functions RETRACT functions and SLEW functions only will be activated The Emergency Override functions should also give the Down Slew functions only when an Outrigger Limit Switch is deactivated Carry out the tests as ou...

Страница 4: ...held to the Emergency Override Position 14 EMERGENCY STOP SWITCH Push red button to cut off power to all functions OFF Turn clockwise to release and restore power 3 JOYSTICK CONTROL LEVER Squeeze the Interlock Switch coloured red This will activate the controller T o activate the BOOM1 UP BOOM2 UP TELESCOPE 8 EMERGENCY STOP SWITCH Push red button to cut off power to all functions OFF Turn clockwis...

Страница 5: ... activated When the Keyswitch is in the CHASSIS position and the Outriggers are properly deployed there should be no warning alarm DANGER WARNING Before operating the TL49 Work Platform it is imperative that the Pre Operation Inspection has been completed and any deficiencies have been corrected The operator must also be fully trained on this machine TOWING BeforeTowing ensurethattheElevatingAssem...

Страница 6: ...ew function will operate if this is not correct 5 Select Boom 1 on the Function Selector Switch Check for overhead obstructions and when satisfied squeeze the red Interlock control on the Joystick Slowly move the Joystick forward to elevate Boom 1 The further the joystick is moved the faster the boom will move Pressure must be applied to the Interlock at all times while operation is required 6 Sel...

Страница 7: ...pe Operate the lower boom first by pushing turning anticlockwise slowly until the boom starts to descend The speed of descent iscontrolled by the amount the valve is pushed turned anticlockwise ensure that the rate of descent is kept slow and under control Descent can be halted at any time by removing pressure from the red knob for the PUSH type or turning the TWIST type clockwise Repeat the opera...

Страница 8: ...L49 Work Platform These should only be used when no operator is in the Platform for maintenance service or inspection purposes or if the operator has become incapacitated 2 It should be noted that in order to activate any of the Lower Control Toggle Switches on the Lower Control Box the Keyswitch located on the Outrigger Control Box must be turned anticlockwise to the CHASSIS position 3 Use the ap...

Страница 9: ...ttach the Breakaway Safety Cable to the towing vehicle The TL49 may then be towed CAUTION z the towing vehicle will support too much weight if the Towhitch is too low If the TL49 is to be transported by other means then it must be securely tied down to the transporting unit at several points Recommended securing points are the four outrigger support members on the Chassis and the Tow Bar Weldment ...

Страница 10: ...ems must first be checked 1 Correct voltage and current available to the charger WARNING 2 Extension cord is in good condition is no longer than 26 ft 8 m and is 12 ga 1 5 mm2 or larger 3 Charger will have an adequate time to allow a full charge i e ensure that power supply will not be switched off overnight 4 A C Voltage Selector Switch 110 220V is in the correct position All UpRight battery oper...

Страница 11: ...oad Check all trailer lights and Daily Lights connecting plug Brake Apply handbrake and check Daily function Check brake shoes for wear 50h 30d Test auto reverse function 50h 30d Adjust brake shoes 50h 30d ROUTINE SERVICE Use the following table as a guide for routine maintenance Inspection and maintenance shall be performed by personnel who are trained and familiar with mechanical and electrical ...

Страница 12: ...57427 000 2 REQUIRED 057418 000 4 REQUIRED 057421 000 2 REQUIRED 058534 000 2 REQUIRED 058532 000 1 REQUIRED 058533 000 2 REQUIRED 057424 000 3 REQUIRED 057416 000 2 REQUIRED 057385 000 8 REQUIRED 057429 000 2 REQUIRED 057430 000 2 REQUIRED 058536 000 1 REQUIRED 058535 000 2 REQUIRED 057382 000 2 REQUIRED 058761 000 1 REQUIRED 058760 000 2 REQUIRED 058539 000 1 REQUIRED 058011 000 1 REQUIRED 05801...

Страница 13: ...ED 057425 001 1 REQUIRED 057426 000 1 REQUIRED 057420 000 1 REQUIRED 057434 000 1 REQUIRED NOT SHOWN BOOM LOCK PIN 058992 000 1 REQUIRED 057432 000 2 REQUIRED 057422 000 2 REQUIRED NOT SHOWN MOS90 DECAL 057387 000 1 REQUIRED 058760 000 2 REQUIRED 057417 010 4 REQUIRED 057431 001 1 REQUIRED 058802 000 1 REQUIRED 058012 000 1 REQUIRED 058538 000 1 REQUIRED 058080 000 1 REQUIRED 057424 000 3 REQUIRED...

Страница 14: ...14 Notes ...

Страница 15: ...15 Notes ...

Страница 16: ...16 ...

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