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11

Tyres /

Check tyre press. 65 psi (4.5 bar)

Daily

Wheels

Check for damage.

Daily

Check thread depth.

Daily

Check/torque nuts 74 ft lbs-100 Nm Daily

Platform

Check welds for cracks.

Daily

Deck and

Check condition of floor.

Daily

Guardrails

Check that securing bolts are

Daily

tightened.

Check drop bar on cage entrance. Daily

Slew

Grease slew gear.

50h/30d

System

Check slew motor for leaks and

50h/30d

mounting bolts for proper torque.

Slew

Check torque on all bolts, 15 outer

50h/30d

System/

ring and 20 inner ring.

First Post

Retorque to 88 ft lbs (120 Nm).

Elevating

Inspect for structural cracks.

Daily

Assembly

Check hoses for pinch or rubbing

Daily

points.

Check pivot pins for damage.

50h/30d

Check pivot pin retaining rings.

50h/30d

Lift

Check cylinder rod for wear.

50h/30d

Cylinders

Check pivot pin retaining rings.

50h/30d

Grease all fittings as section 4.4.

50h/30d

Chassis

Inspect for structural cracks.

Daily

Assembly

Check hoses for pinch or rubbing

Daily

points.

Entire Unit

Function check Emergency stop

Daily

switches at control boxes.

Perform pre-operation inspection.

Daily

Check for/repair collision damage.

Daily

Lubricate.

50h/30d

Grease all fittings.

50h/30d

Outriggers

Check outrigger cylinders for

Daily

damage.

Check interlock switch function.

Daily

Lubricate.

50h/30d

Grease all fittings.

50h/30d

Tow Hitch

Check coupling for function and

Daily

wear.

Inspect breakaway cable for

Daily

proper attachment.

Grease all fittings as per the

50h/30d

Service & Parts Manual Section 4.4

Road

Check all trailer lights and

Daily

Lights

connecting plug

Brake

Apply handbrake and check

Daily

function.

Check brake shoes for wear.

50h/30d

Test auto reverse function.

50h/30d

Adjust brake shoes.

50h/30d

ROUTINE SERVICE

Use the following table as a guide for routine maintenance.

Inspection and maintenance shall be performed by
personnel who are trained and familiar with
mechanical and electrical procedures. 

Refer to the

Service & Parts Manual for complete service instructions.

Interval

Daily =

each shift or every day

50h/30d =

every 50 hours or 30 days

Y

=Yes/Acceptable

N

=No/Not Acceptable

R

=Repaired/Acceptable

Preventative Maintenance Report

Signature of Service Engineer

   _____________________________

Date :________________________________
Owner : ______________________________
Model No : ____________________________
Serial No :____________________________
Serviced By :__________________________
Service Interval :________________________

  COMPONENT

INSPECTION OR SERVICES

 INTERVAL

Y

N

R

  COMPONENT

INSPECTION OR SERVICES

 INTERVAL

Y

N

R

Battery

Check electrolyte level

Daily

System

Check battery cable condition.

Daily

Charge batteries.

Daily

Check specific gravity.

50h/30d

Hydraul. Oil Check oil level.

Daily

Hydraulic

Wipe clean.

50h/30d

Pump

Check for hose fitting leaks

50h/30d

Check for leaks at mating surfaces. 50h/30d

Check mounting bolts for proper

50h/30d

torque.

Hydraulic

Check for leaks.

Daily

System

Check  hose connections.

50h/30d

Check for exterior wear.

50h/30d

Emer.

Open the emergency lowering

Daily

Hydraulic

valves and check for proper

System

operation.

Control

Check switch operation.

Daily

Cable

Check the exterior of cable for

Daily

pinching, binding or cable wear.

Содержание TL49

Страница 1: ...loads or forces NEVER change or modify operating or safety systems INSPECT the machine thoroughly for missing decals cracked welds loose hardware hydraulic leaks damaged cables loose wire connections or wheel bolts NEVER use damaged equipment Contact UpRight Irl Ltd for instructions NEVER climb down an elevating assembly with the platform elevated NEVER use this machine unless the platform entranc...

Страница 2: ... Toggle Switches until the Outrigger Foot Pads come into contact with the surface See Figure 1 Care should be exercised that the Foot Pads are orientated correctly When all four Outriggers are in contact with the surface the Chassis can then be elevated This should be done by extending each Outrigger one at a time in small increments until both of the Road Wheels have just cleared the ground 11 Th...

Страница 3: ...a colleague to activate the Tilt Sensor The alarm should sound and normal controls should cease By turning the Platform Selector Switch to the Emergency Override position the DOWN functions RETRACT functions and SLEW functions only will be activated The Emergency Override functions should also give the Down Slew functions only when an Outrigger Limit Switch is deactivated Carry out the tests as ou...

Страница 4: ...held to the Emergency Override Position 14 EMERGENCY STOP SWITCH Push red button to cut off power to all functions OFF Turn clockwise to release and restore power 3 JOYSTICK CONTROL LEVER Squeeze the Interlock Switch coloured red This will activate the controller T o activate the BOOM1 UP BOOM2 UP TELESCOPE 8 EMERGENCY STOP SWITCH Push red button to cut off power to all functions OFF Turn clockwis...

Страница 5: ... activated When the Keyswitch is in the CHASSIS position and the Outriggers are properly deployed there should be no warning alarm DANGER WARNING Before operating the TL49 Work Platform it is imperative that the Pre Operation Inspection has been completed and any deficiencies have been corrected The operator must also be fully trained on this machine TOWING BeforeTowing ensurethattheElevatingAssem...

Страница 6: ...ew function will operate if this is not correct 5 Select Boom 1 on the Function Selector Switch Check for overhead obstructions and when satisfied squeeze the red Interlock control on the Joystick Slowly move the Joystick forward to elevate Boom 1 The further the joystick is moved the faster the boom will move Pressure must be applied to the Interlock at all times while operation is required 6 Sel...

Страница 7: ...pe Operate the lower boom first by pushing turning anticlockwise slowly until the boom starts to descend The speed of descent iscontrolled by the amount the valve is pushed turned anticlockwise ensure that the rate of descent is kept slow and under control Descent can be halted at any time by removing pressure from the red knob for the PUSH type or turning the TWIST type clockwise Repeat the opera...

Страница 8: ...L49 Work Platform These should only be used when no operator is in the Platform for maintenance service or inspection purposes or if the operator has become incapacitated 2 It should be noted that in order to activate any of the Lower Control Toggle Switches on the Lower Control Box the Keyswitch located on the Outrigger Control Box must be turned anticlockwise to the CHASSIS position 3 Use the ap...

Страница 9: ...ttach the Breakaway Safety Cable to the towing vehicle The TL49 may then be towed CAUTION z the towing vehicle will support too much weight if the Towhitch is too low If the TL49 is to be transported by other means then it must be securely tied down to the transporting unit at several points Recommended securing points are the four outrigger support members on the Chassis and the Tow Bar Weldment ...

Страница 10: ...ems must first be checked 1 Correct voltage and current available to the charger WARNING 2 Extension cord is in good condition is no longer than 26 ft 8 m and is 12 ga 1 5 mm2 or larger 3 Charger will have an adequate time to allow a full charge i e ensure that power supply will not be switched off overnight 4 A C Voltage Selector Switch 110 220V is in the correct position All UpRight battery oper...

Страница 11: ...oad Check all trailer lights and Daily Lights connecting plug Brake Apply handbrake and check Daily function Check brake shoes for wear 50h 30d Test auto reverse function 50h 30d Adjust brake shoes 50h 30d ROUTINE SERVICE Use the following table as a guide for routine maintenance Inspection and maintenance shall be performed by personnel who are trained and familiar with mechanical and electrical ...

Страница 12: ...57427 000 2 REQUIRED 057418 000 4 REQUIRED 057421 000 2 REQUIRED 058534 000 2 REQUIRED 058532 000 1 REQUIRED 058533 000 2 REQUIRED 057424 000 3 REQUIRED 057416 000 2 REQUIRED 057385 000 8 REQUIRED 057429 000 2 REQUIRED 057430 000 2 REQUIRED 058536 000 1 REQUIRED 058535 000 2 REQUIRED 057382 000 2 REQUIRED 058761 000 1 REQUIRED 058760 000 2 REQUIRED 058539 000 1 REQUIRED 058011 000 1 REQUIRED 05801...

Страница 13: ...ED 057425 001 1 REQUIRED 057426 000 1 REQUIRED 057420 000 1 REQUIRED 057434 000 1 REQUIRED NOT SHOWN BOOM LOCK PIN 058992 000 1 REQUIRED 057432 000 2 REQUIRED 057422 000 2 REQUIRED NOT SHOWN MOS90 DECAL 057387 000 1 REQUIRED 058760 000 2 REQUIRED 057417 010 4 REQUIRED 057431 001 1 REQUIRED 058802 000 1 REQUIRED 058012 000 1 REQUIRED 058538 000 1 REQUIRED 058080 000 1 REQUIRED 057424 000 3 REQUIRED...

Страница 14: ...14 Notes ...

Страница 15: ...15 Notes ...

Страница 16: ...16 ...

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