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“ROTANTE” pizza oven

R-002 100218

Page 42 of 43

13. REPLACEMENT PART LIST

Product description

Product code

Rotating deck heating sheated element

XRES6U

Deck rotation engine

XMTU018

Gearbox 1

XRDT40

Gearbox 2

XRDT90

“Giravolta” touch screen control panel

YPNLGRV/U

Oven lamp (internal led only)

YCBLAMP

Lamp bloc (lamp, lamp-holder, Pirex glass, metal lamp-holder and
wiring)

YLIGHT

Flame detection electrode

ZELETRIV

Startup electrode

ZELETACC

Gas valve, including gas modulator

ZVK410

Gas valve safety and control module

ZS456

Reset button

ZPLSLUM

14.

ATTACHMENT LIST

This manual also includes the following documents:

Type of document

Code

Electrical wiring scheme

Univex

-Rotante-scheme-USA.pdf

Содержание DOME47FT

Страница 1: ...AND MAINTENANCE GUIDE This user manual is part of the machine and should be kept in proper condition in order to maintain its integrity and to allow for consultation during the equipment s life cycle DOME47RT DOME 59RT DOME47FT DOME 59FT WARNING Read the instructions before using the equipment REVIEW CAREFULLY THIS MANUAL BEFORE CARRYING OUT ANY OPERATION ON THE EQUIPMENT ...

Страница 2: ...ce free and clear of any and all combustible materials Do not obstruct the flow of combustion and ventilation air DO NOT THROW THIS MANUAL AWAY RETAIN THIS MANUAL FOR FUTURE REFERENCE ADDITIONAL COPIES AVAILABLE UPON REQUEST IMPORTANT Consult your local gas supplier for a statement outlining a procedure to be followed in the event you smell gas Post the statement in a prominent location WARNING Im...

Страница 3: ...NSTRUCTIONS 15 7 1 Clearances 15 7 2 Positioning of the oven 16 7 3 Electrical connection 18 7 4 Hydraulic connection 19 7 4 1 Gas conversions 21 8 USING THE OVEN 25 8 1 Equipment s functions and controls 25 8 2 First startup of the oven 27 8 3 Normal operation 29 8 3 1 Manual operating mode 30 8 3 2 Automatic operating mode 31 8 3 3 Sheated element control and setup 31 8 3 4 BAKING 1 and BAKING 2...

Страница 4: ... carried out or that was performed incorrectly Use of non original or non approved replacement parts Partial or total non observance of the instructions The warranty is effective as per 12 months since the delivery date and covers the replacement or repair of any faulty part except for electric or electronic components and parts The manufacturer should be notified of any visible defect or anomaly ...

Страница 5: ...rmed about the operating instructions and related warnings It must be stored in a safe and dry place and should be easily accessible for consultation In case it falls apart or gets lost you can request a copy directly to the manufacturer in case of doubt please consult your local customer support center or contact directly Univex This equipment is designed for baking pizzas It should not be used f...

Страница 6: ...r with no specific skills who is able to use the equipment in normal working condition and for simple maintenance interventions Mechanical Maintenance Technician the qualified technician who has been trained to operate the equipment in normal working condition and to operate on mechanical hydraulic pneumatic gears in order to make adjustments maintenance interventions installations or repairs acco...

Страница 7: ...ANGER Warns against the risk of injuries included lethal accidents or serious health damages CAUTION Indicates a situation that could even indirectly be harmful for persons things and the environment with consequences of economic losses WARNING Indicates that you should pay special attention to the instructions Non observance of such warnings could lead to malfunctions or dangerous conditions or d...

Страница 8: ...ce Moving gears danger Prohibition signs Dangerous behaviors Danger Make and Break Emergency device Prohibition to use water to extinguish fires Prohibition to clean oil grease repair or adjust moving gears by hand Mandatory signs specific action or behavior obligation to wear a personal safety device Mandatory protective gloves ...

Страница 9: ... www ceky it The plate on the oven front face includes all the identification data related to the oven itself Figure 3 1 shows a sample plate that is applied to the frontal face of the oven near the connection box the information shown is exclusively indicative Fig 3 1 Sample plate It is absolutely forbidden to remove or tamper with the plate in case of accidental damage please contact the manufac...

Страница 10: ...the warranty period the buyer should follow strictly the instructions outlined in this manual In case of non observance Univex is relieved from any responsibility for inconveniences or anomalies or damages to the equipment or to third parties In order to adapt the equipment to technological advances and to specific needs at production level the manufacturer can decide without prior notice to make ...

Страница 11: ... gas Total Input Rate Btu hr 97500 N of burners and input rate Btu hr 1 x 97500 Manifold pressure iwc 4 Nozzle orefices 1 100mm 540 Air adjustment mm 8 LP Gas Total Input Rate Btu hr 97500 N of burners and input rate Btu hr 1 x 97500 Manifold pressure iwc 10 Nozzle orefices 1 100mm 290 Air adjustment mm Open Models Production hourly 1 Burner power Btu Rated power in KW Internal chamber Diameter cm...

Страница 12: ...Height H 185cm 72 83 Length L 165cm 65 Height H 185cm 72 83 Length L 195cm 76 77 External diameter 165cm 65 External diameter 195cm 76 8 DOME47FT DOME59FT Height H 185cm 72 83 Length L 205cm 80 7 Height H 185cm 72 83 Length L 235cm 92 5 Depth D 165cm 65 Depth D 195cm 76 77 H L L H D ...

Страница 13: ...he rotating deck helps the oven deliver excellent performance with high levels of hourly production The oven should be used exclusively for baking pizzas and solid foodstuff for human consumption It should not be used with liquid or gas products containers or packages that have been hermetically sealed This type of equipment is designed for use in commercial applications such as restaurants cafete...

Страница 14: ...m loading capacity of 4 000 kg and with long forks Arrange the pallet on a surface where there s enough space for unpacking operations Remove the packing and make sure the content is intact Oven s metal standing support In case of damage or missing elements or in case you see defects or damages please do not try to repair the equipment but instead contact our customer support center indicating the...

Страница 15: ...ustibles from the top If building a facade that will contact the oven use completely non combustible materials when non combustible building materials contact the body of the oven the clearances to combustibles are transferred to those non combustibles Please note that standard dry wall or sheet rock is considered a combustible II Any facade above and or 6 inches to either side of the oven doorway...

Страница 16: ...s 1907 ft3 h for 47 serie while it s 2013 ft3 h for 59 serie Minimum distances to be kept between the equipment and adjacent walls should not be less than 1 inch on each side The figures below show the assembling operations to mount the oven s standing support and then to position the oven The oven s standing support is made of 4 metal tubular elements that are respectively made of two sides with ...

Страница 17: ... in the figure see green rectangles close to the oven s standing feet The incorrect positioning of the forks can severely damage the equipment DO NOT insert the forks in the area marked as red in the figure above After reaching the installation position lift the oven up to a working height for the correct positioning on the standing support Align the standing support s verticals under the oven s s...

Страница 18: ...comply with the applicable portions of the national electrical code and or other local electrical codes disconnect electrical power supply and place a tag at the disconnect switch to indicate you are working on the circuit appliances equipped with a connection box suitable for connection to a conduit Electrical Maintenance Technician the qualified technician who has been trained to carry out inter...

Страница 19: ...A C22 2 as applicable The oven is equipped with a connection box with terminal block inside located on front right side pre drilled to receive a 1 2 conduit Install the conduit and proceed driving a proper branch circuit wire in the conduit from the electrical panel to the connection box Loosen the upper screws of the field wire terminal Insert the bare wire ends in the field wire terminal opening...

Страница 20: ...ance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressure equal to or less than 1 2 psi 3 5 kPa Connect the equipment to the gas distribution system with pipes and accessories to the oven s input valve standard coupling Before turning on the burner Check that the gas pressure e...

Страница 21: ...ons Gas conversions from Natural Gas to LP gas or from LP gas to Natural gas must be done by a qualified installer Converting Gas pressure regulator 1 Turn manual shutoff valve to the closed position 2 Unplug range or disconnect power 3 Remove the access cap by using a wrench turning the access cap anticlockwise ...

Страница 22: ...the regulator 8 With a nut driver remove the gas nozzle U by turning it anticlockwise and lifting out Set gas nozzle aside Fig 7 2 9 Gas nozzles are stamped with a number on the side The number represents the size of the orifice in mm 10 Place the replaced nozzle in a plastic bag for future use and keep it with literature package 11 Loosen the V screw 12 Shift the Z sleeve 13 Adjust the Z sleeve t...

Страница 23: ...rate pressure needs adjustment then use an 8 mm wrench to turn adjustment screw for maximum pressure setting clockwise to increase or counterclockwise to decrease pressure until the desired maximum outlet pressure is obtained Release shaft Check minimum pressure setting and readjust if necessary according instructions below Mount cap and reconnect pressure feedback connection if applicable If mini...

Страница 24: ...uplus Energize operator set control in operation and wait until an outlet pressure is recorded on pressure gauge If minimum rate pressure needs adjustment then use a 5 mm wrench to turn adjustment screw for minimum pressure setting clockwise to increase or counterclockwise to decrease pressure until the desired minimum outlet pressure is obtained Check if main burner lights easily and reliable at ...

Страница 25: ...ters burner flame level engine rotation speed and baking time Status and operating conditions of the oven First startup Oven s status configuration after installation completion and each time the mains voltage is lost and restored Standby Status preceding the product s baking phase Baking Operating conditions of the oven when baking the product Two cycles can be selected BAKING 1 or BAKING 2 The b...

Страница 26: ...t with its operation through the use of the graphic keys proposed by the display operation is activated by touching lightly the graphic 3 TOUCH function keys rapid function Activates some specific working functions of the oven Fig 8 1 2 LED signal lights in two colors red or green Icon Signal status Description Solid red Electronics OFF sheated element baking deck rotation and burner OFF only the ...

Страница 27: ... C for a duration of 16 hours 2 working days During the pre heating phases the water vapour generated by the concrete can lead to water dripping around the area occupied by the oven We also inform you that this event can in some cases occur for several months since the first time the oven is operated The operating guidelines for the oven s first startup are available here below 1 ON OFF STOP key T...

Страница 28: ...with Image of the burner OFF Image of the Sheated element being OFF 4 TOUCH key burner sheated element the display shows the heating control page Burner graphic key ON OFF Turn on off the burner burner turned off OFF burner turned on ON With the graphic key auto man select the automatic function With the function keys set the baking temperature to 100 C phase 1 At the end of the phase 1 you move t...

Страница 29: ...t turns on and displays the operating conditions that were active before it was turned off ON OFF STOP key functions with the equipment turned on PI stops only the engine rotation the next PI will re start the engine PM ca 2 seconds turns off the oven 2 Some seconds after startup the display shows the STANDBY page The display shows the status information about the main oven s parameters Specifical...

Страница 30: ...p right corner With function keys and the operator sets the burner s flame level The flames displayed at the top of the screen will be white With this mode on the temperature control is not enabled Pressing or function keys will change the number of flames displayed on the top of the display from a minimum of 1 to amaximum of 5 flames The flame s height inside the chamber will vary accordingly Gra...

Страница 31: ...ode on the temperature control is enabled and the flame will automatically be managed by the system to reach and maintain the requested temperature Keeping or function key pressed for more than 2 seconds will increse the variation speed Activates or deactivates the deck s heating sheated element the status conditions is shown on the display Check the sheated element control chapter for more inform...

Страница 32: ...ement will be set OFF as a default option Pressing the graphic key once will change the status to ON In this status the sheated element will always be powered until its status is manually changed No thermostatic control is applied to the sheated element Pressing the graphic key again will change the status to AUTOMATIC This status has 3 different levels that help the computer to determinate the St...

Страница 33: ...keys with intervals of 10 seconds C Temperature of the oven D Temperature of the deck sheated element turned on With PI BAKING 1 key you can interrupt or restore the baking program With PM BAKING 1 key you activate the Program complete procedure 2 Pressing the burner control key will allow to manually change the flame level during the baking program This change will only influence the actual progr...

Страница 34: ...dible signal during approximately 4 seconds which is followed by a temporary reduction in the deck rotation speed The oven s speed reduction is configured in the respective program s settings see the following page fn 3 and 7 Speed reduction time is set by the oven s general configuration parameter see the paragraph Setting parameters for the oven s general configuration ...

Страница 35: ...out the oven s operating status and these cannot be modified until selected by the operator GREEN Line with a green colored background The parameter shown on the display can be changed by the operator By touching the line the background s color will change from green to white the operator can change the parameter indicated in the area with a red colored background WHITE The line with a white color...

Страница 36: ...anges will take place only after the deck has been stopped and restarted with PI STOP ON OFF button 12 Temperature display setting in Celsius or Fahrenheit scale 13 Language setting for the displayed texts Italian English etc 14 Remote controls pairing max 3 Select a position from 1 to 3 and press on the screen Press any button on the remote control to complete the pairing procedure 15 Firmware UP...

Страница 37: ...duct the operation when the oven is turned off and with no flame inside the baking chamber making sure that the electrical sheated element under the baking deck is off Do not use water or detergents to clean the oven s baking deck or any internal part of the oven 10 2 Periodic maintenance Recommended time interval once a week Before each periodic maintenance disconnect the oven from its power supp...

Страница 38: ...d technician who has been designated by the manufacturer to carry out complex operations in specific situations or in any case on the basis of what has been agreed upon with the user Depending on each case the personnel is requested to have mechanical and or electrical and or electronic and or IT skills Type of intervention Cleaning and maintenance of the gas burner combustion adjustment and contr...

Страница 39: ... 2D Burner block due to fault inside the valve YES NO Contact customer support 2 2E Burner block due to fault inside the valve YES NO Contact customer support 2 2F Base Valve communication broken YES NO Check the valve cable and or contact customer support 3 31 Temperature PROBES circuit error X0 reading NO Send to customer support 3 32 Temperature PROBES circuit error X1 reading NO Send to custom...

Страница 40: ...tion broken YES YES Serious error contact customer support If Sheated element is set to OFF Manual there s no error reported B Burner blocked R Deck Rotation blocked It can be also used with burner in manual mode RESET Manual resetting of the gas burner In order to reset press and hold the red button next to the console for 2 seconds and release it The displayed error will disappear and you can tr...

Страница 41: ... service univexcorp com Date __________________ REPLACEMENT PART ORDERING FAULT REPORTING INFORMATION FORM Client Model Location Code Address Serial n Telephone Fax Sent by Replacement part ordering table Product code Qty Notes _________________________________ APPLICANT S STAMP AND SIGNATURE Technician visit requested for the following faults Fault notes or description ...

Страница 42: ...rol panel YPNLGRV U Oven lamp internal led only YCBLAMP Lamp bloc lamp lamp holder Pirex glass metal lamp holder and wiring YLIGHT Flame detection electrode ZELETRIV Startup electrode ZELETACC Gas valve including gas modulator ZVK410 Gas valve safety and control module ZS456 Reset button ZPLSLUM 14 ATTACHMENT LIST This manual also includes the following documents Type of document Code Electrical w...

Страница 43: ...nd or replacement of all parts will be charged to the buyer The warranty cannot be extended after a repair intervention is carried out on the equipment In case parts of the equipment are returned the Client can make the shipment only after receiving the written authorization from Univex Costs of packing and shipping are charged to the client unless the parties agree otherwise In any case the warra...

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