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Unitek DS-400.2 Series, Руководство пользователя

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  Basic information 

3 

04/2019 - V01 

DS 400.2 

 

His

to

ry

 

2

 

Basic information 

2.1

 

History 

 

Version 

Modification 

Date 

 

 

 

04/2013 - V04 

new English version 

13.06.2013 

04/2013 - V05 

drawing news, fault list 

Nov 2013 

04/2019 - V01 

CAN BUS data / Inrush Limiter updated 

April 2019 

 

2.2

 

Further UNITEK products 

 

Digital servo-amplifiers for small power values 

>>> 

UNITEK  DS205, DS403, 

DPCxx 

Analog three-phase servo-amplifiers 

TVD3, TVD6, AS 

>>> 

UNITEK  Series 

Analog dc servo-amplifiers 

TV3, TV6, TVQ6 

>>> 

UNITEK  Series 

Thyristor current converters 

1Q, 4Q, Servo 

>>> 

UNITEK  Series Classic 

200W to 800kW 

DC and ac servo-amplifiers for battery operation 

A2, A3, D3 

 

 

Series BAMO 

Analog and digital 

 

 

Series BAMOBIL 

Series BAMOCAR 

 

 

2.3

 

Engineering instructions (MANUAL) 

1. 

MANUAL 

DS xxx 

Hardware 

2. 

MANUAL 

NDrive2 

Software 

3.   MANUAL 

DS, DPC 

Commissioning - 

Troubleshooting 

 

Use all three MANUALs for the engineering, the installation, and the commissioning!

  

 

CD (UNITEK-DOKU-SOFT) supplied with the delivery of the units. 

Online: 

www.unitek-online.eu

 

 

The hardware MANUAL comprises warning and safety advices, explanations of standards, 

mechanical and electrical installation advices. 

 

The MANUAL must be available for all persons who are concerned with the unit.  

Содержание DS-400.2 Series

Страница 1: ...Stra e 1 Ausgabe Version 71397 Leutenbach Nellmersbach 04 2019 V01 Tel 07195 92 83 0 Fax 07195 92 83 129 contact unitek eu www unitek eu M A N U A L Digitale three phase Servo Amplifier DS 400 2 for E...

Страница 2: ...and guidelines 13 2 14 Risks 14 2 15 Technical data 15 3 Mechanical Installation 18 3 1 Important advices 18 3 2 Dimensions DS 405 DS 420 19 3 3 Dimensions accessories 20 3 4 Installation 21 4 Electri...

Страница 3: ...face RS 232 40 5 5 CAN BUS 41 5 6 Resolver connection 42 5 7 Encoder TTL connection 43 5 8 SIN COS 1Vss CONNECTION 45 5 9 Rotor position encoder connection via a bl tacho 46 5 10 X8 TTL Encoder output...

Страница 4: ...t converters 1Q 4Q Servo UNITEK Series Classic 200W to 800kW DC and ac servo amplifiers for battery operation A2 A3 D3 Series BAMO Analog and digital Series BAMOBIL Series BAMOCAR 2 3 Engineering inst...

Страница 5: ...rial sector B2B secondary environment Manufacturer UNITEK Industrie Elektronik GmbH Dealer Caution Danger to life High voltage Warning Important Dangerous electric fields 2 6 Scope of delivery Divece...

Страница 6: ...performance is higher which results in up to 5 times higher acceleration values Asynchronous servo motors are less expensive and do not require solenoids in the rotor The control characteristics are v...

Страница 7: ...od processing machines robots and handling systems conveyors extruders calenders and many other machines and installations for industrial applications Build Robust units for switch cabinet mounting st...

Страница 8: ...or enable and the output stage switch emergency stop function safety BTB ready for operation solid state relay Position speed and torque control Encoder systems resolver TTL incremental encoder SINCOS...

Страница 9: ...orrect programming may cause dangerous movements Intended applications The devices of the DSxx series are power electric parts used for regulating energy flow They are designed as components BDM to co...

Страница 10: ...switch cabinet is open and or the safety systems are de activated it must be ensured by the operator that only skilled and suitably trained personnel has access to the units Assembly should only be c...

Страница 11: ...arted until it is ensured that the machine the installation or the vehicle comply with the regulations of the EC machinery directive 2006 42 EG and the EMC guideline 2004 108 EG On the installation an...

Страница 12: ...property When operating the units the switch cabinet must be closed and the safety systems must be enabled Exceptions to this are the first commissioning or if switch cabinet repair works have to be c...

Страница 13: ...ly hazardous for health and life Protective parts for earth leakage earth leakage circuit breakers must be ac dc sensitive and designed and rated according to the standards EN 50178 For emergency batt...

Страница 14: ...c power drive systems safety 2010 EN 60664 1 Isolation coordinates low voltage 2012 EN 61010 Safety regulations control units 2011 EN 61508 5 Functional safety of electric electronic systems 2011 EN 6...

Страница 15: ...ermitted in the specifications electromagnetic interferences electrostatic interferences lightning strikes failure of components failure in the brakes Dangerous temperatures caused by faults during th...

Страница 16: ...rent Aeff 5 12 20 Max peak current Alo 10 24 40 Max power loss W 80 150 250 Clock frequency kHz 8 Ballast switch on voltage V 750 10 Over voltage switching threshold V 860 10 Min external ballast resi...

Страница 17: ...C EN60721 Site of installation 1000m above sea level 100 1000m performance reduced by 1 5 100 m Cooling Internal ventilator Mounting position vertical performance reduced by 20 when mounted horizonta...

Страница 18: ...Basic information 17 04 2019 V01 DS 400 2 Technical data Blank page for printing reasons...

Страница 19: ...ischarged ventilation air min 100mm Any bore hole dimensions for the fixation of the device must be taken from the dimension diagrams or from the drilling plan not from the device Drill the mounting b...

Страница 20: ...04 2019 V01 DS 400 2 Dimensions DS 405 DS 420 3 2 Dimensions DS 405 DS 420 DS DS 400 2 publi Size 2 DS405 xx bis DS420 xx Mounting depth without connector 190 mm with connector max 250 mm Fixing screw...

Страница 21: ...and input filter capacitors are installed in the device Moto choke DS DS 400 Drossel Type Voltage Induction Dimension Weight A mH HxBxT mm kg MDD 1 6a 5 5 1 9 95x54x108 MDD 1 6b 10 10 1 95x58x108 MDD...

Страница 22: ...angular crossings spatial separation of the disturbance coupling Installation instruction DS 400 schrank2 block Recommended fixing screw DIN 912 M5x12 with safety washer Bore the threaded M5 holes at...

Страница 23: ...vice is safely disconnected from the power supply place the short circuit bracket affix warning signs The installation should only be carried out by suitably trained personnel for electrical engineeri...

Страница 24: ...Electrical installation 23 04 2019 V01 DS 400 2 Circuit diagram 4 2 Circuit diagram DS 400 blockbild 2 tms...

Страница 25: ...Electrical installation DS 400 2 04 2019 V01 24 Circuit diagram Circuit diagram DS 400 blockbild digi 1 5...

Страница 26: ...9 33 40 38 40 48 42 28 43 47 41 19 20 21 24 AOUT GND Master connector Line protection Mains filter ext regen resistor Auxiliary voltage Mains voltage maximum 3x480V 10 24V Safety circuit Control Prote...

Страница 27: ...AIN1 AIN1 INC OUT CAN BUS RS232 CAN MASTER GND PC COMx DS 400 2 19 20 21 24 AOUT GND DC BUS input DC BUS fuses Auxiliary voltage DC BUS maximal 650 24V Safety circuit Control Protective earth PE conn...

Страница 28: ...END1 LMT1 END2 LMT2 AIN1 AIN1 DIN1 GNDE FRG RUN 8 10 11 9 6 7 5 GND24 BTB RDY BTB RDY 2 3 1 X1 Resolver Motor Temperatur nc nc nc 10 9 11 REF1 COS1 SIN2 13 12 14 15 REF2 4 M nc 1 2 3 COS2 SIN1 Motor...

Страница 29: ...PE screw X 3 6 must be connected to the mounting plate using a 4 mm line Connection of the control conductors All control conductors must be shielded Analogue signal lines must be twisted and shielded...

Страница 30: ...EMC requirements Bus filter and input capacitors are installed Leakage current 60 mA Connection to the T NC mains using an auto transformer DS400 Netzanschluss T NC Trafo The max secondary voltage of...

Страница 31: ...ect earthing Device PE via a ground connection Connection data Typ AC connection 1x30V 10 to 1x480V 10 50 60Hz Three phase current connection 3x30V 10 to 3x480V 10 50 60Hz min connecting cross section...

Страница 32: ...device ventilator Note Always check the switching capacity K1 Fast switching off on If the switch off on sequence is fast the inrush current may rise to a 30 fold higher value 1ms Attention The drive...

Страница 33: ...al ripple 10 Inrush current 2 A Nominal current 0 8 A Attention In addition to the internal supply current 0 8 A the sum of the output currents DOUT must be provided by the mains module 24 V If the au...

Страница 34: ...e below table Connecting terminal X3 6 X3 7 X3 8 X3 9 Only one correct connecting sequence is possible Type DS 405 412 420 Motor choke Only necessary for a shield capacity of 5 nF Approx 25 m motor ca...

Страница 35: ...trifugal mass Always use external resistors for centrifugal masses or in case of uncertainties concerning the rating Type DS 405 412 420 Installed resistor Ohm 80 51 42 Continuous power W 50 100 Pulse...

Страница 36: ...resistance power P Ballast W ___Pmax___ K1 x K2 Jg n n tB Motor torque and reduced load max Speed Speed difference Braking time kgm min 1 min 1 s Warning The ballast resistor may be up to 200 C hot Re...

Страница 37: ...emaining four digital inputs can be programmed The inputs LMT1 X1 5 and LMT2 X1 6 are preferably to be used as inputs of the output stage switch Input Connection Function State FRG RUN X1 7 Enable fix...

Страница 38: ...e PWM pulses in the processor There is no RFE signal in the 2nd disable channel to disable the PWM pulses at the output of the processor Restart Release the safety switching device Contacts of the saf...

Страница 39: ...t in the safety circuit Protect the BTB RDY signal path by means of 0 5A Ready for operation opens red LED open relay contact in case of error messages in case of under voltage of the auxiliary voltag...

Страница 40: ...be changed by swapping the connections at the differential input or by means of a logic input or by programming The analog inputs can be assigned to different functions With a digital command value RS...

Страница 41: ...ard coded to 115200 Baud Null modem connecting cable View to the soldered side Shield on the housing Max cable length 10m E DS 400 RS232 Verb 1 FM socket A line filter should be installed in case of s...

Страница 42: ...CY 4x0 25 shield Designation Connector no Cable colour CAN V 9 brown CAN GND 3 white CAN H 7 green CAN L 2 yellow FM jack CAN BUS connection with several devices Master Address xx Address xx Address x...

Страница 43: ...reso Use only motors with a 2 4 6 or 8 pole resolver which have been approved by the manufacturer Observe the motor specific connection data sheet RS Connector X7 15 pole D connector Connecting cable...

Страница 44: ...anufacturer Observe the motor specific connection data sheet IN Connector X7 15 pole D connector Connecting cable 10 signal conductors shielded min cross section 0 14 mm 2 supply lines min cross secti...

Страница 45: ...5V the voltage must be specified on order and externally be connected Checking the correct connection Rotor sequence The correct sequence of the rotor signals with a motor turning clockwise is 1 3 2 6...

Страница 46: ...tors twisted and shielded min cross section 0 14 mm 2x signal conductors shielded min cross section 0 14 mm 4x supply lines temp min cross section 0 5 mm Cable type 4x 2x0 14 4x0 14 C 4x0 5 C For link...

Страница 47: ...ector Connecting cable 12x signal conductors supply lines temp min cross section 0 25mm For link chains use appropriate cables Cable length for 25 m the cross section of the cable used must be increas...

Страница 48: ...x DPC E DS 400 Enco In Out TTL Ansch3 DS BAx DPC DS 400 Stecker encoout D Stecker X8 1 VCC CNT 2 9 3 8 7 4 5 GND CNT TMS DSxx BAxx 6 Out In A A B B N N VCC CNT GND LBR 1 Inc In Inc Out Z hler CNC SPS...

Страница 49: ...med Parameter 0 x a4 Bit1 for IN it corresponds to the encoder no of pulses DS 400 encoder out Pulse signals motor revolving clockwise Output level low 0 5 V high 4 5 V Slope 0 1 s Zero pulse min 0 2...

Страница 50: ...re failure flashing bright dark Starting state after reset auxil voltage 24V off on The first enable stops the flashing display Drive enable Drive disabled not enabled OK 0 OK 1 ENA 1 OK 1 ENA 0 brigh...

Страница 51: ...high 8 OVERVOLTAGE Overvoltage 1 8 x UN 9 I_PEAK Over current 300 A RACEAWAY Drive races without command value wrong direction B USER User choice of error C 12R Overload D RESERVE E CPU ERROR Softwar...

Страница 52: ...Address 0x8f 0 WARNING_0 Device detection inconsistent Bit 16 1 ILLEGAL STATUS RUN Signal Bit 17 2 WARNING_2 RFE Signal inactiv Bit 18 3 Bit 19 4 Bit 20 5 POWERVOLTAGE Power voltage too small or miss...

Страница 53: ...uyer or a third party non observance of the manual which is included in all consignments non observance of the electrical standards and regulations improper maintenance acts of nature All further clai...

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