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M A N U A L

Digital battery - motor controller
BAMOCAR-PG-D3-400/400
BAMOCAR-PG-D3-700/250
BAMOCAR-PG-D3-700/400

for EC servo motor
for AC asynchronous servo motor

Hans-Paul-Kaysser-Straße 1

Edition / Version

71397 Leutenbach-Nellmersbach

2021/ V2

Tel: 07195 / 92 83 - 0

[email protected]

www.unitek.eu

Содержание BAMOCAR-PG-D3-400/400

Страница 1: ...AMOCAR PG D3 400 400 BAMOCAR PG D3 700 250 BAMOCAR PG D3 700 400 for EC servo motor for AC asynchronous servo motor Hans Paul Kaysser Stra e 1 Edition Version 71397 Leutenbach Nellmersbach 2021 V2 Tel...

Страница 2: ...ation 18 2 1 Important notes 18 2 2 Dimension drawings BAMOCAR PG D3 400 400 700 250 700 400 19 2 3 Mounting on mounting rails 21 2 4 Mounting on mounting surface 21 3 Electrical installations 22 3 1...

Страница 3: ...onnection 42 4 11 SIN COS 1VSS Connection 44 4 12 Rotor position sensor connection with BL tacho 45 5 Status information 46 5 1 Status display on the BAMOCAR 46 5 2 Status information Error 47 5 3 Sta...

Страница 4: ...se servo amplifier mains 400V UNITEK TVD series For DC motors Analogue DC servo amplifier for battery operation UNITEK BAMOBIL A2 BAMO series Analogue DC servo amplifier mains operation UNITEK Series...

Страница 5: ...environment Manufacturer UNITEK Industry Electronics GmbH Danger to life High voltage Warning Important Dangerous electric fields Scope of delivery in the shipping box Unit BAMOCAR PG D3 x Hint for d...

Страница 6: ...otor has the highest speed range due to the simple field weakening and it does not generate a braking torque in the event of a motor short circuit The disadvantage is the size and the poorer efficienc...

Страница 7: ...od processing machines robots and handling systems rack conveyors stone processing machines and in many other battery powered applications Structure Compact unit according to VDE DIN and EC directives...

Страница 8: ...t Processor independent protective shutdown in case of overvoltage undervoltage Short circuit earth fault and overtemperature of amplifier or motor Intrinsically safe short circuit proof power section...

Страница 9: ...cted Incorrect installation can lead to the destruction of the units Incorrect programming can trigger dangerous movements Intended use The devices of the BAMOCAR PG D3 series are electrical equipment...

Страница 10: ...re that inadmissible movements do not cause danger to people and property The unit must be closed during operation All connectors must be securely engaged or screwed down The protective systems must b...

Страница 11: ...of the device is prohibited until it has been determined that the machine system or vehicle complies with the provisions of the EC Machinery Directive 2006 42 EC and the EMC Directive 2004 108 EC The...

Страница 12: ...its can lead to damage to property or personal injury Only operate the units when the unit is closed or the control cabinet is secured Unit covers must not be removed Work on electrical connections on...

Страница 13: ...ensure that the standards are observed throughout the control wiring In the case of components connected to the unit without potential separated inputs outputs attention must be paid to the potential...

Страница 14: ...ion low voltage 2012 EN 61010 Safety regulations for control units 2011 EN 61508 5 Functional safety of electrical electronic systems 2011 EN 60068 1 2 Environmental influences 2011 ISO 20653 Protecti...

Страница 15: ...Operation outside the specifications Electromagnetic disturbances Electrostatic disturbances lightning strike Component failure Fault in the brakes Dangerous temperatures caused by Error during instal...

Страница 16: ...ak current max Alo peak 400 250 400 Peak current max A eff 285 178 285 Peak power max kW Power loss max kW 3 2 4 Clock frequency kHz 8 16 Rotation frequency max Hz 1000 Overvoltage switching threshold...

Страница 17: ...ms Environmental conditions Not permissible Condensation ice formation oil mist salt mist water Humidity Class F Humidity 85 no internal condensation Environmental conditions The closed housings are...

Страница 18: ...air cooler Permissible current limit depending on the ambient temperature For liquid coolers Permissible current limit depending on to the coolant temperature Dependence on IGBT module temperature Op...

Страница 19: ...es from the dimensional drawing or the drilling plan do not mark off the unit Mount the filter and choke spatially close to the unit Contact the cable shields with the mounting surface Lay the power c...

Страница 20: ...Mechanical installation Version 2021 V2 Page 19 BAMOCAR PG D3 700 250 400 2 2 Dimension drawings BAMOCAR PG D3 400 400 700 250 700 400 Standard version 4 connectors fitted...

Страница 21: ...cable entry metal M25 x 1 5 With umbrella insert Cable diameter max 21 mm Recommended cable glands Lapp SKINTOP MS x Pflitsch blueglobe TRI Liquid cooler Cooling medium down to 40 degrees water glyco...

Страница 22: ...Page 21 BAMOCAR PG D3 700 250 400 2 3 Mounting on mounting rails 4 x M5x20 bolt 2 4 Mounting on mounting surface Mounting screws M5 x 40 Spacer rollers 10 x 20 inside 6 5 Support rail and mounting su...

Страница 23: ...egulations Electrical installation only in de energised state Ensure secure activation Insert shorting bar Put up warning signs Installation only by electrotechnically trained personnel Compare the co...

Страница 24: ...Electrical installations Version 2021 V2 Page 23 BAMOCAR PG D3 700 250 400 3 2 Block diagrams Round plug 19pol M16 Output 4...

Страница 25: ...Electrical installations Version 2021 V2 Page 24 BAMOCAR PG D3 700 250 400 Opto Driver...

Страница 26: ...Electrical installations Version 2021 V2 Page 25 BAMOCAR PG D3 700 250 400 3 3 Connection overview...

Страница 27: ...ctively mounted on a blank mounting plate 500 x 500 x 5 mm Mounting plate connected to earth via 10 mm Motor housing connected to earth via 10 mm Device ground X AGND connected to mounting plate via 1...

Страница 28: ...n of the The use of the appliance for the intended purpose is prohibited for as long as the appliance is in use until it has been established that the machine or system complies with the provisions of...

Страница 29: ...Auxiliary voltage E green END1 LMT1 Limit switch 1 F blue END2 LMT2 Limit switch 2 G violet FRG RUN Release H grey AIN1 Analogue input1 J white AIN1 K black GNDE Logic Zero L brown green DIN1 Digital...

Страница 30: ...Supply 15 V E COS2 E Channel N E Channel kr E Speedometer 2 F F Channel B F Channel kb F G REF2 G Channel A G Channel ka G Speedo 3 H Temp signal H Temp signal H Temp signal H Temp signal J J Temp GN...

Страница 31: ...24 V Connect the negative terminal of the power supply unit to earth Attention In addition to the internal supply current 1 4 A at 12 V 0 9 A at 24 V the total current of the outputs DOUT must be sup...

Страница 32: ...to 34 38 mm shorten shield layer to 10 mm Shorten inner insulation Copper strands 7 12 mm Cable lug insulation 25 mm fabric hose or shrink hose Cable lug for M10 screw Push on the PG screw connection...

Страница 33: ...on Error message OVERVOLTAGEF1 slow blow fuse Programming an output for the pre charge The output Dout1 switches the relay K3 if the DC link voltage DC BUS is greater than variable 1 Attention The pow...

Страница 34: ...le cross section Type BAMOCAR 250 400 Motor choke Only necessary from a screen capacity of of 5 nF approx 25 m motor cable Cross section mm 25 35 AWG 1 Motor choke Only necessary from a shield capacit...

Страница 35: ...The drive is torque free no holding torque The other 4 digital inputs are freely programmable The inputs LMT1 X1 E and LMT2 X1 F are preferably to be used as limit switch inputs Entrance Connection F...

Страница 36: ...witchgear Enable input FRG RUN Rotary field enable input RFE Switch on Safety device contacts closed Release FRG RUN 0 5 s after RFE Safety shutdown Safety device contacts opened No FRG RUN signal blo...

Страница 37: ...DOUT2 X1 O Digital output 2 programmable DOUT3 X1 S Digital output 3 programmable DOUT4 option X11 Brake option 4 programmable The auxiliary voltage is also the supply voltage for the logic outputs 1...

Страница 38: ...act Contact for max 48 V 0 5 A not short circuit proof Capacitive load max 1 F Contact resistance max 2 Ready for operation BTB The BTB relay contact is closed Not ready for operation BTB relay contac...

Страница 39: ...ce 70 k Voltage limit 12 V Resolution 11 bit sign The direction of motor rotation can be changed by swapping the connections on the differential input by a logic input or by programming see NDrive x T...

Страница 40: ...erface COMx on the PC only with a shielded null modem cable Only plug in the cable when the power is off The interface is factory set to 115200 baud This can also be changed to 9600 baud with NDrive C...

Страница 41: ...g M12 5p LiYCY 4 x 0 25 screen Attention Colours can be different Termination resistor at both ends of the bus line 120 Ohm between CAN H and CAN L Designation Plug Cable colour FE X9 1 Umbrella CAN V...

Страница 42: ...d by the manufacturer Connector plug X7 19 pin round plug Connection cable 4 x 2 cores twisted in pairs and shielded plus overall shield Use only suitable cable for drag chain Minimum cross section 0...

Страница 43: ...on 2 N O Rotor position 1 P Only use motors approved by the manufacturer with TTL incremental encoder and rotor position tracks Connector plug X7 19 pole round plug Connection cable 11 x signal wires...

Страница 44: ...A B B N N For supply voltages other than 5V the voltage must be specified in the order and connected externally Checking for correct connection Rotor sequence The correct sequence of rotor signals wit...

Страница 45: ...hannel kr F Channel kb G Channel ka K H Temperature signal J Temperature GND K Channel kd L Supply GND M Channel kc N Channel kd O Channel kc P Only use motors approved by the manufacturer with SIN CO...

Страница 46: ...X7 1 Connector X7 Encoder plug bl A MP speedometer B C Speedometer 1 D Supply 15 V E Speedometer 2 F G Speedo 3 H Temp Signal J Temp GND K Rotor position 3 L Supply GND M Rotor position 2 N O Rotor po...

Страница 47: ...missing or unit internal hardware error flashes lights up dark Start status after reset auxiliary voltage 24V off on The first release ends the flashing state Drive enabled Drive locked not enabled O...

Страница 48: ...er Error selection Bit 11 C Bit 12 D Bit 13 E HW_ERR Current Measurement error Bit 14 F BALLAST Ballast circuit overloaded Bit 15 Attention Error F is a device dependent error no function with BAMOBIL...

Страница 49: ...e Bit 18 3 Bit 19 4 Bit 20 5 Bit 21 6 MOTORTEMP Engine temperature I red TM or 93 of M Temp Bit 22 7 DEVICETEMP Unit temperature 87 of limit Bit 23 8 Vout_Sat Limit of existing voltage output reached...

Страница 50: ...ge Parameter 0xEB DC BUS DC BUS voltage Parameter 0xEB DC BUS Maximum voltage 460 V 25300 154 800 V 25200 154 Overvoltage cut off 440 V 24200 148 780 V 24570 150 without power voltage 0 V 0 0 0 0 0 St...

Страница 51: ...f Num A pk 250 440 335 125 500 176 265 400 700 535 200 803 282 424 The basic settings are protected in the parameter set T_deg 0x4A 125 C 28480 120 C 28179 115 C 27851 110 C 27497 105 C 27114 100 C 26...

Страница 52: ...MANUAL enclosed with the delivery by non observance of the electrical standards and regulations by improper handling or by unforeseeable effects of nature Consequential damage All further right to con...

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