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USSC

When  you  start  a  fire  in  the  furnace  and  it  reaches  op

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erating  temperature,  the  blower(s)  will  come  on  auto

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matically.    The  snap-disc  is  adjustable  from  100°F(A)  to 

140°F(E), Each click on the switch is approximately 5°F. It 

comes from the factory, set at 120°F, setting C.  The rocker 

switch on the top of the junction box gives you the option 

to run one blower or two.  If the switch is ON, both blow

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ers will come on when the snap-disc reaches the set tem

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perature. If the swithc is OFF, only one blower will operate.

When the furnace temperature drops approximately 20°F 

below the snap-disc setting, the blower(s) will shut off.

GENERAL FURNACE OPERATION

TESTING AND OPERATING PROCEDURES

CAUTION: 

Never use gasoline, gasoline-type lantern fuel, 

kerosene, charcoal lighter fluid, or similar liquids to start or 

“freshen up” a fire in the furnace. Keep all such liquids well 

away from the furnace while it is in use.

CAUTION: 

To prevent flame and smoke spillage, the slide 

baffle must be pulled out and the fuel door must be cracked 

for ten seconds before being fully opened.
Do  not  over  fire  your  furnace!  After  you  have  become 

familiar  with  its  operating,  you  should  know  how  much 

wood to use.

1. Open spin draft cap on ash door.

2. Pull the slide baffle rod to the front position.
3. Open the fuel load door and light fire using kindling and 

several sheets of newspaper, then close the furnace door. 

The furnace door should remain closed for 5 to 10 minutes 

in order to establish the fire. If the fire has established, you 

are ready to load the furnace.

4. Load the furnace, close the load door and push the slide 

Baffle rod to rear.

5. Close the spin draft cap on ash door, leaving it cracked 

about the diameter of a dime.

6. Adjust the spin draft cap on the intake just below the feed 

door to allow sufficient combustion air into the firebox. 

This setting may increase or decrease depending on the 

fuel being used and it’s moisture content.

7. The blower(s) will being to distribute warm air when the 

snap-disc reached set-point. 

STARTING A WOOD FIRE

Using Forced Air Draft (optional)

Shut off FAD when fuel door is open

STARTING A COAL FIRE

If you burn coal, a forced air draft is required

Shut off FAD when fuel door is open

 

Open smoke pipe damper all the way. Open all draft  

controls on your furnace. Pull the slide baffle forward.

 

Place about 10-15 lb. of coal in on the shaker grates. It 

should come up to about half of the first firebrick level.

 

Place crumpled paper over the coal and crisscross a 

couple handfuls of dry kindling wood 3/4” in thickness 

on top of paper.

 

Ignite the paper and close loading door. Wait about 30 

minutes until coal fire is established before adding more 

coal. NOTE: NEVER load coal over the level of firebrick.

 

Close by-pass damper and set all draft controls to your 

own needs. It may take 3 to 4 coal fires to determine 

how your local coal and the Clayton Furnace reacts 

together. Adjusts drafts accordingly.

 

Loading with a good bed of coals in the morning - Open 

by-pass damper.
1.  In normal shaking, only rock the grates a small amount 

to sift ash through. Do not agitate the fire bed too 

often. This practice will waste coal. If glowing coal is 

visible in the ash pan, you have shaken to much.

2.  Remove all ashes every day from ash pit.

CAUTION: 

Ashes should be placed in a metal container with 

a tight fitting lid. The closed container of ashes should be 

placed on a non-combustible floor or on the ground well 

away from all combustible materials pending final disposal. 

If the ashes are disposed of by burial in soil or otherwise 

locally  dispersed,  they  should  be  retained  in  the  closed  

container until all coals have thoroughly cooled. 

3.  With your poker, push hot burning embers to the rear 

of the unit and add green coal in front. NEVER load 

over height of firebrick. This can result in damage to 

your furnace and home.

4.  Close by-pass damper.

 

Too much draft air will cause clinkering of coal and will 

waste heat up the chimney. Shut draft down to as low 

a point as you can and still heat your home.
1.  NOTE:  Never  stand  in  front  of  loading  door  when 

opening it. Stand to the side.

2. NEVER completely cover the live fire with fresh coal. 

Always leave a generous area of glowing coal at the 

top of the fire and at the rear.

3. Always keep the ash pit clean.

FACTORY SETTING

120°F

125°F

130°F

135°F

140°F

100°F

105°F

110°F

115°F

STARTING A WOOD FIRE

1. Start a fire inside the firebox as described above.
2. The  forced  air  draft  cycles  on  demand  from  the  wall 

thermostat. Setting the U.S. Stove thermostat four degrees 

higher than your existing thermostat is recommended. In 

operation, the power draft blower will run until the U.S. 

Stove  thermostat  temperature  setting  is  reached.  The 

draft regulator on the forced air  draft is  preset at the 

factory and should require no adjustment.

 

CAUTION:

 To avoid excessive temperatures, do not  

 

operate with fuel door or ash pan open.

Содержание NITED STATES STOV 1602M

Страница 1: ...380 www usstove com SAFETY NOTICE If this furnace is not properly installed a house fire may result For your safety follow these installation instructions Contact local building or fire officials about restrictions and installation requirements in your area This furnace must be installed by a qualified technician Keep these instructions for future reference Installation Operator s Manual Safety Te...

Страница 2: ...setting the draft adjustment and the chimney to which the unit is attached The actual area that this unit will heat depends on factors such as the conditions of the building heat loss type of construction amount of insulation type of air movement the location of the unit and more importantly the duct work and return air facility Warning Do not alter this appliance in any way other than speci fied ...

Страница 3: ...ed slowly it produces tar and other organic vapors which combine with expelled moisture to form creosote The creosote vapors condense in the rela tively cool chimney flue of a slow burning fire As a result creosote residue accumulates on the flue lining When ignited this creosote makes an extremely hot fire The chimney connector and chimney should be inspected at least twice monthly during the hea...

Страница 4: ...um of 1 4 to the foot At no time should the pipe turn downward toward the chimney or run horizontal 2 There should be no more than two 90 degree elbows 3 The connector pipe should never be longer than six feet If it is absolutely necessary to make a run of more than six feet not recommended use extra support brackets every 3 feet 4 The connector pipe should never be reduced to a smaller size than ...

Страница 5: ...n order to insure proper furnace performance Failure to provide return air ducts of the specified size will void your warranty A filter should be installed in the cold air return Furnace fil ters should be checked and cleaned replaced regularly If return air is not provided the warm air distributed into your home will be restricted and the efficiency of the furnace is decreased Without a return ai...

Страница 6: ...nting brackets on the left side of the door frames as illustrated The slots in the brack ets and latches are for door seal adjustment Make the proper adjustments then tighten the nuts The door s gas ket should be snug against the door frame on the furnace Feed Door Illustration Ash Door Illustration 1 Feed Door Latch 1 Ash Door Latch 4 1 4 20 x 3 4 Hex Bolt 4 1 4 20 Kep Nut SHAKER GRATE HANDLE BRA...

Страница 7: ... the illustration Attach the shorter con duit assembly to the bottom of the box securing it with the nut on the fitting 5 Plug the wires onto the snap disc see wiring sche matic and then attach the box to the back of the unit using four of the 10 x 1 2 screws provided 6 Next mount the junction box and insulation using two of the 10 x 1 2 screws provided Install the 5 x 5 insu lation between the ca...

Страница 8: ...ICK REPLACEMENT If baffle replacement is necessary slide the baffle out until you can access the nuts thru the flue outlet Once the nuts have been removed slide the baffle off the rod and thru the opening in the firebrick You may have to remove one of the firebrick to make baffle removal easier There are 4 full brick and 1 half brick in the top of the fur nace Install the brick by inserting one en...

Страница 9: ...coal in on the shaker grates It should come up to about half of the first firebrick level Place crumpled paper over the coal and crisscross a couple handfuls of dry kindling wood 3 4 in thickness on top of paper Ignite the paper and close loading door Wait about 30 minutes until coal fire is established before adding more coal NOTE NEVER load coal over the level of firebrick Close by pass damper a...

Страница 10: ... a fire extinguisher into the firebox After chimney fire is over completely inspect system for damage before further use NEVERthrowwateronthefireoratthefurnace asrapidly expanding steam could result in a severe scalding Slow fires It is not recommended burning the Clayton furnace any more than necessary early in the fall and late spring as you cannot keep the firebox hot enough without overheating...

Страница 11: ...cap is not too close to the top of the chimney D Check chimney draft make sure chimney flue pipe is clean and chimney is of adequate height E Make sure you re not suffocating the fire with exces sive amounts of unburned wood F Slide baffle should be pulled out prior to load door opening 4 Problem Distribution blower vibrating Solution A Tighten blower wheel to motor shaft B Check for bad fan beari...

Страница 12: ...12 USSC PARTS DIAGRAM 11 12 13 16 15 17 14 7 10 5 2 3 6 30 29 4 3 2 1 35 3 8 9 24 26 25 27 17 16 3 19 18 20 28 34 21 22 32 33 23 31 ...

Страница 13: ...wide x 9 tall x 1 1 4 thick 891414 3 18 Slide Baffle 24231 1 19 Baffle Rod 86603 1 20 Lock Nut 1 2 13 83444 2 21 Gasket Flue Collar 88032 1 22 Flue Collar 40246 1 23 Flue Collar Ring 22761 1 24 Smoke Curtain 23800 1 25 Smoke Door Clip 23787 2 26 Carriage Bolt 1 4 20 x 1 1 4 Long 83445 2 27 Kep Nut 1 4 20 83250 2 28 Cabinet Side Left 69452 1 29 Cabinet Side Right 69453 1 30 Blank Receptacle Snap In...

Страница 14: ... for your home U S Stove offers the model UFB908 as an option and can be purchased from your local dealer The UFB908 utilizes a standard 16 x 20 filter that can be purchased from your local dealer or any hardware duct work supply store When installing a UFB908 follow the in stallation instructions supplied with the kit 6 7 8 USSC offers a forced induced draft blower kit as an option to upgrade you...

Страница 15: ...eal The installation is now ready to be plumbed to your exist ing hot water system Choose one of the three methods described in the Hot Water Coil instructions 6 Remove knockouts from the access panel and re attach to the furnace enclosure Have a qualified plumber connect your domestic hot water pipe to the coil with the appropriate fittings DR6 6 DRAFT REGULATOR OPTIONAL KIT In the unlikely event...

Страница 16: ... method with the highest portion of your fire bed in the center of the firebox The first flames will be long and generally orange or yellow and produce quite a bit of smoke As the gases burn off the flames become shorter change color and produce less smoke Once the fire is WELL ESTABLISHED add coal to the center of the firebox forming the cone Burning in this fashion allows heat to drive off the v...

Страница 17: ...ew minutes until the volatile gases have burned off It is not necessary to shake down the ashes each time you refuel the furnace Experience will be your best teacher BULLETIN RC454 A GUIDE TO BURNING COAL IN YOUR FURNACE BANKING THE FIRE For extended operation such as overnight the fire will need to be banked To do so heap coal up along the sides and back of the firebox so that the fire gradually ...

Страница 18: ...18 USSC NOTES ...

Страница 19: ...19 USSC NOTES ...

Страница 20: ... future reference When placing an order or for warranty claims please provide the following information found on the Certification Plate located below the ash door PART NUMBER PART DESCRIPTION MODEL NUMBER 1602M SERIAL NUMBER______________ United States Stove Company 227 Industrial Park Road P O Box 151 South Pittsburg TN 37380 423 837 2100 Customer Service 800 750 2723 Repair Parts 888 299 1440 ...

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