7
FURNACE ASSEMBLY INSTRUCTIONS
Unpack your Furnace and insure that there is no ship-
ping damage. If damage exist, please contact your deal-
er immediately. Your Clayton Furnace will require some
assembly before operation. All needed hardware and
components for the following assemblies are included
within the parts boxes inside the furnace and in the ash
pan. Read and follow these instructions for proper fur-
nace assembly.
DOOR HANDLES
Insert door handle into door. From rear side of door, place
a 1/2” washer over the threaded part of the handle, then
attach the lock nut. Tighten the nut, then back off 1/4 turn
to allow free operation of the handle. Follow these same
directions for the ash door handle assembly.
(2) Door Handle
(2) 1/2” Washer
(2) 1/2” Lock Nut
ASH DOOR SPIN DRAFT
Screw the spin draft onto the 3/8” x 2-1/2” carriage bolt.
Then screw the spin draft and bolt into the ash door al-
lowing approximately 1/2” of the bolt to stick through the
back side of the ash door. Secure the bolt in place with
the 3/8”-16 lock nut.
(1) Spin Draft
(1) 3/8-16 Carriage
Bolt
(1) 3/8-16 Lock Nut
FUEL & ASH DOOR LATCH
With two 1/4-20 x 3/4 hex bolts each, attach the door
latches to the door latch mounting brackets on the left
side of the door frames as illustrated. The slots in the
brackets and latches are for door seal adjustment. Make
the proper adjustments, then tighten the nuts. The door’s
gasket should be snug against the door frame on the fur-
nace.
Feed Door
Illustration
Ash Door
Illustration
(1) Feed Door Latch
(1) Ash Door Latch
(4) 1/4-20 x 3/4 Hex Bolt
(4) 1/4-20 Kep Nut
BRACKET
SHAKER GRATE HANDLE
Insert the Shaker Rod into the hole on the ash door frame
as shown. Then attach the Shaker Bracket to the front of
the furnace using two 1/4-20 x 3/4” Hex Bolts and two
1/4-20 Lock Nuts. Next, insert the shaker Rod into the
bracket and attach to the shaker grate bar using the 1/4-
20 x 1” Hex Bolt and a 1/4-20 Lock Nut. The bolt and nut
retaining the shaker bar and rod should be left loose to
allow free movement of the grates.
(1) Shaker Rod
(1) Shaker Bracket
(1) 1/4-20 x 1” Hex Bolt
(2) 1/4-20 x 3/4” Hex Bolt
(3) 1/4-20 Lock Nut
FRONT
SMOKE CURTAIN
SMOKE CURTAIN
CLIP
NUT
BOLT
1/4-20 NUT
SMOKE CURTAIN
CLIP
1/4-20 x 1-1/4
CARRIAGE BOLT
SMOKE CURTAIN
SMOKE CURTAIN
Using two 1/4-20 x 1-1/4” Carriage bolts, the smoke cur-
tain clips and two nuts, attach the smoke curtain in place
above the Fuel Feed Door as shown below. After instal-
lation, the smoke curtain should swing freely back into
the furnace.
(1) Smoke Curtain
(2) Smoke Cur-
tain Clips
(2) 1/4-20 x 1-1/4 Carriage Bolt (2) 1/4-20 Kep Nut
