United States Stove Company 1602M Скачать руководство пользователя страница 2

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INTRODUCTION

Thank You for your purchase of a U.S. Stove Wood/Coal 

Burning Gravity Style (Up-Flow) Furnace. Your decision 

to buy our Clayton Furnace was undoubtedly reached af-

ter much careful thought and consideration. We are very 

proud you chose this furnace and trust you will receive 

the comfort and economy that others realize when heat-

ing with a U.S. Stove product.

Your dealer is important in your experience with the fur-
nace not only with the purchase, but for recommendations 
for professional installation in your home. The quali

fi

 ed 

professional installer has been expertly trained in solid-
fuel furnace installation to assure the safety and comfort 
for your family while saving you money. Trust your experi-
enced installer. He is a specialist in this 

fi

 eld. 

IMPORTANT

Before installing and using your Clayton furnace, please 
read the following pages thoroughly and carefully. If you 
follow the instructions, your Clayton furnace will give you 
safe and more dependable service for years to come.

•  First step: Check your local codes. This installation 

must comply with their rulings.

•  Do Not install this furnace in a mobile home or trailer

•  Always have a smoke or ionization detector and a CO 

detector installed in your home.

•  To prevent injury or damage, do not allow anyone who 

is unfamiliar with the furnace to operate it.

•  This furnace must be installed ONLY in the prescribed 

manner shown in illustrations 1, 2, or 3 under the In-
stallation Examples in this manual. It is NEVER to be 
installed as a counter-

fl

 ow or down-draft furnace, or 

in any manner wherein the heated air is directed in a 
downward 

fl

 ow into the home or toward to an existing 

central furnace.

•  NEVER INSTALL outside the home.

•  Spend adequate time with your furnace to become well 

acquainted with the different settings and how each 
will affect its burning patterns. It is impossible to state 
just how each setting will affect your furnace because 
of the variations in each installation.

DISCLAIMER NOTICE

The BTU ranges and heating capacity speci

fi

 cations  are 

provided as a guide and in no way guarantee the output 
or capacity of this unit. The actual BTU output depends 
on the type of fuel being burned and its conditions, the 
thermostat setting, the draft adjustment and the chimney 
to which the unit is attached. The actual area that this unit 
will heat depends on factors such as the conditions of the 
building, heat loss, type of construction, amount of insu-
lation, type of air movement, the location of the unit and 
more importantly the duct work and return air facility.

Warning:

Do not alter this appliance in any way other than speci

fi

 ed 

in these instructions. Doing so may void your warranty.

LOCATING YOUR FURNACE

The furnace is to be installed maintaining the clearances 
speci

fi

 ed in the following illustrations.

Do not place the furnace directly on a combustible 

fl

 oor. 

If you are placing it on a combustible 

fl

 oor, an approved 

fi

 re retardant material, equivalent to 3/8” UL Listed mill-

board, should be placed under the unit. The material must 
extend at least 16 inches beyond the front of the unit and 
8 inches on either side of the fuel loading door opening. It 
must also extend underneath the chimney connector and 
to each side of the connector by at least 2 inches. 

CLEARANCES

REDUCED CLEARANCES

NFPA guidelines and most codes permit reduced clear-
ances to combustible walls and ceilings if adequate pro-
tection is added. A common mistake is to assume that 
sheet metal, masonry, or millboard placed directly against 
a wall protects it. Materials installed in this manner actually 
provides very little protection. These materials are good 
heat conductors, so they will be almost as hot on their 
back side as they are on the exposed side. Therefore, the 
combustible wall behind is still a 

fi

 re hazard.

A wall can be kept cool using these items but only if they 
are mounted and spaced out from the wall by an inch or 
two to allow free air circulation behind the protective panel. 
The protective panel should also have a gap between the 

fl

 oor and ceiling.

Three rules to follow when constructing wall protectors:

1. Non-combustibility of all materials including mount-

ing and supporting.

2.  A well ventilated air space between protector and wall.

3. Suf

fi

 cient strength and rigidity so that the protector 

and air space will be durable.

22”

12”

20”

15”

COMBUSTIBLE WALL

COMBUSTIBLE WALL

FLUE

(TOP VIEW)

MINIMUM CLEARANCES 

TO A COMBUSTIBLE 

WALL

CAUTION:

DO NOT store

combustible or

flammable materials or 

liquids near the

furnace.

Содержание 1602M

Страница 1: ...lled a house fire may result For your safety follow these installation instructions Contact local building or fire officials about restrictions and installation requirements in your area This furnace must be installed by a qualified technician Keep these instructions for future reference Installation Operator s Manual Safety Tested to UL 391 U S Environmental Protection Agency Certified to comply ...

Страница 2: ...n the type of fuel being burned and its conditions the thermostat setting the draft adjustment and the chimney to which the unit is attached The actual area that this unit will heat depends on factors such as the conditions of the building heat loss type of construction amount of insu lation type of air movement the location of the unit and more importantly the duct work and return air facility Wa...

Страница 3: ...ove the highest point of the house or 2 foot above the point at which the chimney is 10 foot from the roof 7 The chimney should be relatively straight and vertical 8 The portion of an all fuel metal chimney that extends above the roof should be well secured 9 A masonry chimney should be built on footings and not attached to the house 10 A rain cap complete with an animal or bird screen should be i...

Страница 4: ...longer than six feet If it is absolutely necessary to make a run of more than six feet not recommended use extra support brackets every 3 feet 4 The connector pipe should never be reduced to a smaller size than flue opening on the furnace 5 The connector pipe should not block the flue of the chimney or extend into it in any way 6 A good airtight thimble should be used to hold the con nector pipe i...

Страница 5: ...the blowers off and on The thermostat may not function properly 3 All larger furnaces or those with multi speed blowers absolutely require BACK PRESSURE to prevent prema ture motor winding failure If allowed to operate at high RPM As in FREE AIR mode no duct work or flow re strictions the windings overheat insulation melts and the motor simply burns up not covered under warranty CONNECTING HOT AIR...

Страница 6: ...e is decreased Without a return air system warm air will be drawn into your basement unnecessarily heating unused areas of the home In extreme cases if your base ment or utility room is fairly airtight the blowers on the furnace could depressurize the room and pull toxic flue gases from the furnace a gas water heater or gas fur nace The fumes could then be distributed throughout the house COMBUSTI...

Страница 7: ...ing brackets on the left side of the door frames as illustrated The slots in the brackets and latches are for door seal adjustment Make the proper adjustments then tighten the nuts The door s gasket should be snug against the door frame on the fur nace Feed Door Illustration Ash Door Illustration 1 Feed Door Latch 1 Ash Door Latch 4 1 4 20 x 3 4 Hex Bolt 4 1 4 20 Kep Nut BRACKET SHAKER GRATE HANDL...

Страница 8: ...the illustration Attach the shorter conduit assembly to the bottom of the box securing it with the nut on the fitting 5 Plug the wires onto the snap disc see wiring sche matic and then attach the box to the back of the unit using four of the 10 x 1 2 screws provided 6 Next mount the junction box and insulation using two of the 10 x 1 2 screws provided Install the 5 x 5 insulation between the cabin...

Страница 9: ...K REPLACEMENT If baffle replacement is necessary slide the baffle out un til you can access the nuts thru the flue outlet Once the nuts have been removed slide the baffle off the rod and thru the opening in the firebrick You may have to remove one of the firebrick to make baffle removal easier There are 4 full brick and 1 half brick in the top of the furnace Install the brick by inserting one end ...

Страница 10: ...prohibit the use of fire starters made from paper cardboard saw dust wax and similar substances for the purpose of starting a fire in an affected wood heat er Burning these materials may result in release of toxic fumes or render the heater ineffective and cause smoke Dead wood lying on the forest floor should be considered wet and requires full seasoning time Standing dead wood can usually be con...

Страница 11: ... in soil or otherwise locally dispersed they should be retained in the closed container until all coals have thoroughly cooled 3 With your poker push hot burning embers to the rear of the unit and add green coal in front NEVER load over height of firebrick This can result in damage to your furnace and home 4 Close by pass damper Too much draft air will cause clinkering of coal and will waste heat ...

Страница 12: ... burn gases Slow fires can cause excessive creosote build up in smoke pipe chimney and firebox Wood should be placed directly onto the cast iron shaker grate of the Clayton furnace Do not use ad ditional grates and or irons In the event of a power failure you may operate the furnace provided the following instructions are fol lowed 1 Any air filter should be removed 2 Observe the furnace operation...

Страница 13: ...cations can result in permanent damage to the heater ASH REMOVAL AND DISPOSAL Whenever ashes get 3 to 4 inches deep in your firebox or ash pan and when the fire has burned down and cooled remove excess ashes Leave an ash bed approximately 1 inch deep on the firebox bottom to help maintain a hot charcoal bed Ashes should be placed in a metal container with a tight fitting lid The closed container o...

Страница 14: ...not too close to the top of the chimney D Check chimney draft make sure chimney flue pipe is clean and chimney is of adequate height E Make sure you re not suffocating the fire with excessive amounts of unburned wood F Slide baffle should be pulled out prior to load door opening 4 Problem Distribution blower vibrating Solution A Tighten blower wheel to motor shaft B Check for bad fan bearings 5 Pr...

Страница 15: ...15 PARTS DIAGRAM 11 12 13 16 15 17 14 7 10 5 2 3 6 30 29 4 3 2 1 35 3 8 9 24 26 25 27 17 16 3 19 18 20 28 34 21 22 32 33 23 31 ...

Страница 16: ... Gasket Flue Collar 88032 1 22 Flue Collar 40246 1 23 Flue Collar Ring 22761 1 24 Smoke Curtain 23800 1 25 Smoke Door Clip 23787 2 26 Carriage Bolt 1 4 20 x 1 1 4 Long 83445 2 27 Kep Nut 1 4 20 83250 2 28 Cabinet Side Left 69452 1 29 Cabinet Side Right 69453 1 30 Blank Receptacle Snap In 891127 1 31 Cabinet Back 25624 1 32 Insulation Panel C98871 1 N S Insulation Retainer 83884 12 33 Cabinet Top 6...

Страница 17: ...s an option and can be purchased from your local dealer The UFB908 utilizes a standard 16 x 20 filter that can be purchased from your local dealer or any hardware duct work supply store When installing a UFB908 follow the installation instructions supplied with the kit 6 7 8 USSC offers a forced induced draft blower kit as an op tion to upgrade your Clayton furnace Advantages of the forced draft a...

Страница 18: ... The installation is now ready to be plumbed to your existing hot water system Choose one of the three methods described in the Hot Water Coil instructions 6 Remove knockouts from the access panel and re attach to the furnace enclosure Have a qualified plumber connect your domestic hot wa ter pipe to the coil with the appropriate fittings DR6 6 DRAFT REGULATOR OPTIONAL KIT In the unlikely event th...

Страница 19: ...hod with the highest portion of your fire bed in the center of the firebox The first flames will be long and generally orange or yellow and produce quite a bit of smoke As the gases burn off the flames become shorter change color and produce less smoke Once the fire is WELL ESTABLISHED add coal to the cen ter of the firebox forming the cone Burning in this fashion allows heat to drive off the vola...

Страница 20: ... but leave the spin damper or thermostat open for a few minutes until the volatile gases have burned off It is not necessary to shake down the ashes each time you refuel the furnace Experience will be your best teacher BANKING THE FIRE For extended operation such as overnight the fire will need to be banked To do so heap coal up along the sides and back of the firebox so that the fire gradually bu...

Страница 21: ...NOTES ...

Страница 22: ...NOTES ...

Страница 23: ...NOTES ...

Страница 24: ...ual in a safe place for future reference When placing an order or for warranty claims please provide the following informa tion found on the Certification Plate located below the ash door PART NUMBER PART DESCRIPTION MODEL NUMBER 1602M SERIAL NUMBER______________ United States Stove Company 227 Industrial Park Road P O Box 151 South Pittsburg TN 37380 800 750 2723 ...

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