Unitary products group PT9-UP Скачать руководство пользователя страница 2

272313-UIM-A-0407

2

Unitary Products Group

SPECIFIC SAFETY RULES AND PRECAUTIONS

1.

Only Natural gas or Propane (LP) gas are approved for use with
this furnace. Refer to the furnace rating plate or Section IV of
these instructions.

2.

Install this furnace only in a location and position as specified in
SECTION I of these instructions.

3.

A gas-fired furnace for installation in a residential garage must be
installed as specified in SECTION I of these instructions.

4.

Provide adequate combustion and ventilation air to the furnace
space as specified in SECTION VI of these instructions.

5.

Combustion products must be discharged outdoors. Connect this
furnace to an approved vent system only, as specified in SEC-
TION VI of these instructions.

6.

Tests for gas leaks as specified in SECTION XI of these instruc-
tions.

7.

Always install the furnace to operate within the furnace’s intended
temperature rise range. Only connect the furnace to a duct system
which has an external static pressure within the allowable range,
as specified on the furnace rating plate.

8.

When a furnace is installed so that supply ducts carry air circulated
by the furnace to areas outside the space containing the furnace,
the return air shall also be handled by duct(s) sealed to the fur-
nace casing and terminating outside the space containing the fur-
nace.

9.

It is permitted to use the furnace for heating of buildings or struc-
tures under construction. Installation must comply with all manu-
facturer’s installation instructions including:

Proper vent installation;

Furnace operating under thermostatic control;

Return air duct sealed to the furnace;

Air filters in place;

Set furnace input rate and temperature rise per rating plate
marking;

Means for providing outdoor air required for combustion;

Return air temperature maintained between 55ºF (13ºC) and
80ºF (27ºC);

The 

air filter must be replaced

 upon substantial completion of

the construction process;

Clean furnace, duct work and components upon substantial
completion of the construction process, and verify furnace-
operating conditions including ignition, input rate, temperature
rise and venting, according to the manufacturer’s instructions.

10. When installed in a Non-HUD-Approved Modular Home or building

constructed on-site, combustion air shall not be supplied from
occupied spaces.

11.

The size of the unit should be based on an acceptable heat loss
calculation for the structure. ACCA, Manual J or other approved
methods may be used.

SAFETY REQUIREMENTS

This furnace should be installed in accordance with all national
and local building/safety codes and requirements, local plumbing
or wastewater codes, and other applicable codes. In the absence
of local codes, install in accordance with the National Fuel Gas
Code ANSI Z223.1/NFPA 54, National Fuel Gas Code, and/or
CAN/CGA B149.1 Natural Gas and Propane Installation Code
(latest editions). Furnaces have been certified to the latest edition
of standard ANSI Z21-47 • CSA 2.3.

Refer to the unit rating plate for the furnace model number, and
then see the dimensions page of this instruction for return air ple-
num dimensions in Figure 1. The plenum must be installed
according to the instructions.

Provide clearances from combustible materials as listed under
Clearances to Combustibles in Table 1.

Provide clearances for servicing ensuring that service access is
allowed for both the burners and blower.

These models 

ARE NOT 

CSA listed or approved for installation

into a 

HUD Approved Modular Home

 or a 

Manufactured

(Mobile) Home

.

This furnace is not approved for installation in trailers or recre-
ational vehicles.

Failure to carefully read and follow all instructions in this
manual can result in furnace malfunction, death, personal
injury and/or property damage.

Furnaces for installation on combustible flooring shall not be
installed directly on carpeting, tile or other combustible material
other than wood flooring.

Check the rating plate and power supply to be sure that the elec-
trical characteristics match. All models use nominal 115 VAC, 1
Phase, 60-Hertz power supply. DO NOT CONNECT THIS APPLI-
ANCE TO A 50 HZ POWER SUPPLY OR A VOLTAGE ABOVE
130 VOLTS.

Furnace shall be installed so the electrical components are pro-
tected from water.

Installing and servicing heating equipment can be hazardous due
to the electrical components and the gas fired components. Only
trained and qualified personnel should install, repair, or service
gas heating equipment. Untrained service personnel can perform
basic maintenance functions such as cleaning and replacing the
air filters. When working on heating equipment, observe precau-
tions in the manuals and on the labels attached to the unit and
other safety precautions that may apply.

These instructions cover minimum requirements and conform to
existing national standards and safety codes. In some instances
these instructions exceed certain local codes and ordinances,
especially those who have not kept up with changing residential
and non-HUD modular home construction practices. These
instructions are required as a minimum for a safe installation.

COMBUSTION AIR QUALITY 

(LIST OF CONTAMINANTS)

The furnace will require 

OUTDOOR AIR

 for combustion when the fur-

nace is located in any of the following environments.

Restricted Environments 

Commercial buildings 

Buildings with indoor pools 

Furnaces installed in laundry rooms 

Furnaces installed in hobby or craft rooms 

Furnaces installed near chemical storage areas 

Chemical Exposure 

The furnace will require 

OUTDOOR AIR

 for combustion when the fur-

nace is located in an area where the furnace is being exposed to the fol-
lowing substances and / or chemicals.

Permanent wave solutions 

Chlorinated waxes and cleaners 

Chlorine based swimming pool chemicals 

Water softening chemicals 

De-icing salts or chemicals 

Carbon tetrachloride 

Halogen type refrigerants 

Cleaning solvents (such as perchloroethylene) 

Printing inks, paint removers, varnishes, etc. 

Hydrochloric acid 

Cements and glues 

Antistatic fabric softeners for clothes dryers 

Masonry acid washing materials 

When outdoor air is used for combustion, the combustion air intake pipe
termination must be located external to the building and in an area
where there will be no exposure to the substances listed above.

FIRE OR EXPLOSION HAZARD
Failure to follow the safety warnings exactly could result in serious
injury, death or property damage.
Never test for gas leaks with an open flame. Use a commercially
available soap solution made specifically for detection of leaks to
check all connections. A fire or explosion may result causing prop-
erty damage, personal injury or loss of life.

Содержание PT9-UP

Страница 1: ...AS PIPING 7 ELECTRICAL POWER 8 COMBUSTION AIR AND VENT SYSTEM 13 CONDENSATE PIPING 20 SAFETY CONTROLS 21 START UP AND ADJUSTMENTS 21 WIRING DIAGRAM 29 LIST OF FIGURES Dimensions 6 Gas Valve 7 Gas Pipi...

Страница 2: ...ible materials as listed under Clearances to Combustibles in Table 1 Provide clearances for servicing ensuring that service access is allowed for both the burners and blower These models ARE NOT CSA l...

Страница 3: ...or and the furnace must be located or protected to avoid physical damage by vehicles The furnace area must not be used as a broom closet or for any other storage purposes as a fire hazard may be creat...

Страница 4: ...TE When attaching duct flange do not shoot the screw down into the casing Use the formed flange intended for duct flange attachment The duct system is a very important part of the installation If the...

Страница 5: ...er This access cover shall be attached in such a manner as to prevent leaks TABLE 2 Minimum Duct Sizing For Proper Airflow Input Airflow Return1 Rectangular2 Round2 Supply3 Rectangular2 Round2 BTU H k...

Страница 6: ...combustibles and have floor support with required service accessibility IMPORTANT If an external mounted filter rack is being used see the instructions provided with that accessory for proper hole cu...

Страница 7: ...m of the fur nace The furnace must be isolated from the gas supply piping system by closing its individual external manual shutoff valve during any pressure testing of the gas supply piping system at...

Страница 8: ...67 1100 3 2 2 7 2 4 41 0 0 80 0 66 0 61 2500 LP 9 8 8 2 7 5 93 2 LP 2 44 2 03 1 86 TABLE 6 Nominal Manifold Pressure Low Fire First Stage Manifold Pressures in wc First Stage Manifold Pressures kpa A...

Страница 9: ...wiring connections on the thermostat to the terminal board on the ignition module as shown in Figures 5 6 Electronic thermostats may require the common wire to be connected as shown in Figures 5 6 Ap...

Страница 10: ...unction Light E W1 First Stage Heat G Fan G Fan Connection of the C Termainal 24 Volt Common is optional when used with batteries Thermostat Installer Setup Number 1 System Type must be set to 6 2 Hea...

Страница 11: ...SG Bonnet Sensor Bonnet Sensor Optional BS Bonnet Sensor W2 Second Stage Auxiliary Heat W2 Second Stage Auxiliary Heat AUX Auxiliary Heat E W1 First Stage Auxiliary Heat E W1 First Stage Auxiliary Hea...

Страница 12: ...gas supplies must be provided as specified with these instruc tions Since the furnaces are side by side with no space between gas supplies must enter on the right and left respectively All gas piping...

Страница 13: ...e with Section 5 3 Air for Combustion and Ventilation of the National Fuel Gas Code Z223 1 NFPA 54 latest edition or Sections 7 2 7 3 or 7 4 of CSA B149 1 National Gas and Propane Codes latest edition...

Страница 14: ...or horizontal models the transition from 2 to 3 pipe should be done immediately after the drain tee or drain elbow 7 In Canada vents shall be certified to ULC S636 Standard for Type BH Gas Venting Sys...

Страница 15: ...the following systems A Sealed combustion air systems from the furnace to the out side termination B Ventilated combustion air systems from the furnace to the attic or crawl space termination 6 Disas...

Страница 16: ...ons 9 inches 23 cm for models 50 000 BTUH 15 kW 12 inches 30 cm for models 50 000 BTUH 15 kW C Clearance to permanently closed window 12 inches 30 cm 12 inches 30 cm D Vertical clearance to ventilated...

Страница 17: ...r systems must be installed so the vent and the combustion air pipes terminate in the same atmospheric zone Refer to Figures 14 or 15 VENTING MULTIPLE UNITS Multiple units can be installed in a space...

Страница 18: ...e The combustion air intake pipe should be located either through the wall horizontal or side vent or through the roof vertical vent Care should be taken to locate side vented systems where trees or s...

Страница 19: ...cm2 60 000 60 387 cm2 80 000 80 516 cm2 100 000 100 645 cm2 120 000 120 774 cm2 FIGURE 20 Outside and Ambient Combustion Air GABLE VENT GAS VENT SOFFIT VENT VENTILATED ATTIC TOP ABOVE INSULATION OPTIO...

Страница 20: ...Air The ventilated attic space or a crawl space from which the combustion air is taken must comply with the requirements specified in AIR SOURCE FROM OUTDOORS in this instruction or in Section 5 3 Air...

Страница 21: ...e controls are mounted on the burner box assembly If the temper ature in the burner box exceeds its set point the ignition control and the gas valve are de energized The operation of this control indi...

Страница 22: ...ll start and come up to speed Shortly after inducer start up the hot surface igniter will glow for about 17 seconds b After this warm up the ignition module will energize open the main gas valve c Aft...

Страница 23: ...3600 then divided by the time it took to measure 0 10 m3 of gas from the gas meter For Propane LP Gas multiply the Heat content of the gas MJ m3 or Default 93 15 times 0 10 m3 of gas measured at the...

Страница 24: ...shown in Figure 24 The procedure below is used to adjust either the high fire manifold pressure or the low fire manifold pressure IMPORTANT The cap for the pressure regulator must be removed entirely...

Страница 25: ...The furnace control board also allows user selection of the blower speed that is energized during continuous fan operation Place jumper on the HI COOL LO COOL or HEAT pins WITH BURNER BOX COVER IN PL...

Страница 26: ...out Low gas pressure faulty gas valve faulty hot surface ignitor or burner problem may cause this The furnace will lock out for one hour and then restart 8 RED FLASHES This fault is indicated if the...

Страница 27: ...35 33 31 30 28 25 25 22 100 1600 C 80 1600 C High 1960 1955 1925 1890 1830 1765 1695 1615 1600 1485 56 55 55 54 52 50 48 46 45 42 Med High 1565 1560 1560 1575 1545 1530 1475 1425 1365 1260 44 44 44 4...

Страница 28: ...50 w c 125 Pa from the airflow 0 60 w c 150 Pa to obtain airflow difference 2175 2285 110 CFM 3 11 m3 min Subtract the total system static from 0 50 w c 125 Pa and divide this difference by the differ...

Страница 29: ...272313 UIM A 0407 Unitary Products Group 29 SECTION X WIRING DIAGRAM FIGURE 27 Wiring Diagram...

Страница 30: ...272313 UIM A 0407 30 Unitary Products Group NOTES...

Страница 31: ...272313 UIM A 0407 Unitary Products Group 31 NOTES...

Страница 32: ...t to change without notice Printed in U S A 272313 UIM A 0407 Copyright by York International Corp 2007 All rights reserved Supersedes 167487 UIM B 0806 Unitary 5005 Norman Product York OK Group Drive...

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