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035-18550-001-A-0902

Unitary Products Group

11

REFRIGERANT PIPING

GENERAL GUIDELINES

Many service problems can be avoided by taking ade-
quate precautions to provide an internally clean and
dry system and by using procedures and materials that
conform with established standards.

Use hard drawn copper tubing where no appreciable
amount of bending around pipes or other obstructions
is necessary. Use long radius ells wherever possible
with one exception - short radius ells for the traps in all
vapor risers. If soft copper is used, care should be
taken to avoid sharp bends which may cause a restric-
tion.

Pack fiber glass insulation and a sealing material such
as permagum around refrigerant lines where they pen-
etrate a wall to reduce vibration and to retain some
flexibility.

Support all refrigerant lines at minimum intervals with
suitable hangers, brackets or clamps.

Braze all copper to copper joints with Silfos-5 or equiv-
alent brazing material. Do not use soft solder.

Insulate all vapor lines with a minimum of 1/2" ARMA-
FLEX or equal. Liquid lines exposed to direct sunlight
and/or high temperatures must also be insulated.

Never solder vapor and liquid lines together. They can
be taped together for convenience and support pur-
poses, but they must be completely insulated from
each other.

Never exceed the maximum line length listed in 
Table 2.

LINE SIZING

The following factors should be considered when locat-
ing the indoor and outdoor units and when sizing the
refrigerant lines for a split heat pump system. Refer to
Figure 6.

THE LIQUID LINE - The vertical rise should never
exceed 50 feet because liquid refrigerant will lose 0.5
psi of static head for each vertical foot.

The total pressure loss for a field-installed liquid line
should never exceed 40 psi because the liquid refriger-
ant could flash before it reaches the expansion valve.
This flashing will not only cause erratic valve operation
and poor system performance, but could also damage
the expansion valve.

Total pressure loss includes the static head loss
explained above plus the friction losses due to the
length of the line (Table 4) and number of fittings in the
line.

When the indoor unit is above the outdoor unit, the fric-
tion loss through the 1-1/8" OD vapor riser will be more
of a limiting factor than the loss of static head in the liq-
uid riser. 

See Example #3 and #4 for the VAPOR

LINE.

THE VAPOR LINE - A vapor line should not only be
sized for a friction loss of 3 psi (2°F) but also for the
proper return of oil to the compressor during both the
cooling and heating cycles.

Friction loss should always be based on cooling opera-
tion because refrigerant flow rates will be greater dur-
ing the cooling cycle than during the heating cycle.

TABLE 4: LIQUID LINES

System

Model

Refrigerant 

Flow Rate,

1

 

(Lbs/Min)

1.

Based on Refrigerant-22 at the nominal cooling capacity of the system, a liq-
uid temperature of 105ºF and a vapor temperature of 40ºF. Since refrigerant 
flow rates will be a little lower at the nominal heating capacity of each sys-
tem, liquid line friction loss should always be based on cooling operation.

Type “L” 

Copper 
Tubing,

(In. OD)

Pressure Drop

2

2.

These friction losses do not include any allowance for fittings.

Friction,

3

 

(PSI/100 Ft.)

3.

The total pressure drop of the liquid line for both friction and vertical rise 
must not exceed 40 PSI. If the pressure drop exceeds 40 PSI, the liquid 
refrigerant could flash before it reaches the expansion valve. This flashing 
will not only cause erratic valve operation and poor system performance, but 
could also damage the expansion valve.

Vertical Rise 

(PSI/Ft.)

EF-10/FF-10

30.0

5/8

3.5

0.5

Содержание EF-10

Страница 1: ...OVALS 4 INSPECTION 4 INSTALLATION 5 MAINTENANCE 21 See the following page for a complete Table of Contents NOTES CAUTIONS AND WARNINGS Installer should pay particular attention to the words NOTE CAUTI...

Страница 2: ...RT UP 17 CRANKCASE HEATER 17 PRE START CHECK 17 INITIAL START UP 18 PHASING 18 OPERATION 18 GENERAL 18 SYSTEM SEQUENCE OF OPERATION 18 COOLING OPERATION 18 HEATING OPERATION 19 DEFROST CYCLE 20 OPERAT...

Страница 3: ...Split System E Heat Pump Split System F Product Identifier F R 22 Standard Efficiency 2 Pipe 10 Nominal Cooling Capacity MBH 07 7 1 2 Ton 10 10 Ton C Heat Type C Cooling Only 00 Nominal Heating Capac...

Страница 4: ...tion proce dure is not handled properly REFERENCE This instruction covers the installation of the outdoor unit For information on the matching indoor see PN 035 18877 001 All accessories come with a s...

Страница 5: ...ans Quantity 2 Diameter In No Blades 24 3 Nominal CFM 7830 Fan Motors2 HP 3 4 RPM 1100 Coil Face Area Sq Ft 36 11 Rows Deep x Rows High 2 x 40 Finned Length In 130 Tube Copper OD inches 3 8 Fins Alumi...

Страница 6: ...concrete slab with footers that extend below the frost line is recommended The slab should not be tied to the building foundation because noise and vibration will telegraph into the building A unit c...

Страница 7: ...m either side Remove the nesting brackets from the four corners on top of the unit All screws that are removed to take these brackets off must be replaced on the unit Do not use straps under the unit...

Страница 8: ...Piping and Access Panels 30 Left Side 24 Right Side 24 Rear 24 Bottom2 2 Adequate snow clearance must be provided during winter oper ation 0 Do not permit overhanging structures or shrubs to obstruct...

Страница 9: ...to Figure 5 for typical field wiring PHASING Scroll compressors operate in one direction only if a three phase scroll compressor is experiencing Low amperage draw Similar discharge and suction pressu...

Страница 10: ...MPACITY AMPS MAXIMUM FUSE SIZE2 AMPS MINIMUM DISCONNECT SIZE3 AMPS EF 10 2 208 230 3 60 1 42 0 239 0 2 3 4 3 0 58 5 100 100 4 460 3 60 1 19 2 125 0 2 3 4 1 6 27 2 45 45 1 The 208 230 V compressors and...

Страница 11: ...or a field installed liquid line should never exceed 40 psi because the liquid refriger ant could flash before it reaches the expansion valve This flashing will not only cause erratic valve operation...

Страница 12: ...h the cooling and heating cycles SERVICE VALVES These outdoor units have both vapor and liquid line service valves Both valves are shipped from the factory front seated and closed with the valve stem...

Страница 13: ...lve stem should be turned to its maximum clockwise posi tion 2 Drill a small hole through the disc before unbrazing it to permit a flow of dry nitrogen through the con nection while it is being unbraz...

Страница 14: ...connection on the indoor unit while maintaining a minimum flow of dry nitrogen through the liquid line the indoor coil and the hole in the vapor disc 7 Unbraze the disc on the vapor connection of the...

Страница 15: ...e 1 4 turn to open its access port for reading pressure Start the compressor after 8 hours of crankcase heat turn the stem of the vapor line service valve clockwise 1 4 turn to open its service port a...

Страница 16: ...glass is clear Add approximately 1 extra pound of refrigerant to assure a liquid refrigerant seal at the expansion valve under all operating condi tions Block the flow of the condenser air if necessar...

Страница 17: ...rials etc 3 Have the outdoor fans been rotated manually to check for free rotation 4 Are all wiring connections tight 5 Does the available power supply agree with the nameplate data on the unit 6 Have...

Страница 18: ...age draw Similar discharge and suction pressures Increased noise level then the compressor is operating in reverse To correct this condition switch any two 2 line voltage leads at the contactor Please...

Страница 19: ...ALL THREE RESET METHODS DESCRIBED ABOVE A FIVE MINUTE TIME DELAY WILL TAKE PLACE AFTER THE RESET BEFORE THE UNIT WILL RESTART HEATING OPERATION 1 Reversing valve is de energized and the system will be...

Страница 20: ...ATION BELOW 0 F OUTDOOR TEMPERATURE 1 At 0 F outdoor temperature the low temperature compressor cutoff thermostat 1TH contacts 1 and 3 will open de energizing contactor 1M which shuts down the compres...

Страница 21: ...em performance and efficient operation If the coil is extremely dirty it may be necessary to use an industrial grade detergent and a hose to clean the fin surface LUBRICATION The outdoor fan motors ar...

Страница 22: ...035 18550 001 A 0902 22 Unitary Products Group...

Страница 23: ...035 18550 001 A 0902 Unitary Products Group 23...

Страница 24: ...o change without notice Printed in U S A 035 18550 001 A 0902 Copyright by Unitary Products Group 2002 All rights reserved Supersedes 035 18550 000 A 0402 Unitary 5005 Norman Products York OK Group Dr...

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