background image

12

Part Number 550-110-726/0703

GWA/GWI/GWS

 

Gas-Fired Water Boilers – 

User’s Information Manual

W-T

8201 W. Calumet Rd.
Milwaukee, WI 53223

  Troubleshooting

Troubleshooting — Common problems and possible solutions

Symptom

Common Causes

Possible Corrections

Rapid cycling — 
boiler turns on and 
off frequently

Thermostat installed where 
drafts or heat affect reading

Locate thermostat on inner wall away from heat sources or cool drafts.

Heat anticipator in thermostat 
adjusted incorrectly

Adjust thermostat per manufacturer's instructions.

Incorrect limit setting

Set limit according to system needs. Maximum setting is 220˚F. Increase limit 
setting to decrease cycling.

Insufficient water flow through 
boiler

Check all valves to and from boiler. Return to proper setting.

Confirm circulator size.

Frequent release of 
water through relief 
valve

Expansion tank sized too small

Call qualified service technician to check expansion tank operation and size.

Flooded expansion tank

Call qualified service technician to check expansion tank operation.

Inoperative limit control

Call qualified service technician to replace limit control.

Need to frequently 
add makeup water

Leaks in boiler or piping

Have qualified service technician repair leaks at once to avoid constant use of 
makeup water. Makeup water can cause mineral deposits which, in turn, can 
cause boiler section failure. Do not use petroleum-base stop-leak compounds.

Black water condition

Oxygen corrosion due to leaks in 
boiler and piping

Have qualified service technician repair at once. Keep pH of water between 7.0 to 
8.5.

Popping or 
percolating noise 
heard in boiler

Mineral deposits in sections due 
to constant use of makeup water

Call qualified service technician to de-lime boiler, if necessary. In some cases, 
deposits will be too heavy to remove with de-liming procedures.

Have qualified service technician repair leaks to eliminate need for constant 
makeup water.

Incorrect pH of boiler water

Call qualified service technician to check pH level and correct. pH should be 
maintained between 7.0 to 8.5.

Insufficient water flow through 
boiler

Check all valves to and from boiler. Return to proper setting.

Confirm circulator size.

Metal flakes found in 
vent outlet or vent — 
flueway corrosion

Contaminated combustion air 
supply — See page 2 in this 
manual.

Remove any contaminating products. See page 2 in this manual.

Provide outside air for combustion. Kit available through local distributor. Have 
qualified service technician pipe-up kit.

Condensation of combustion 
gases in boiler sections

Have qualified service technician inspect system piping and controls to verify 
proper regulation of return water temperature.

Some radiators or 
baseboard units do 
not heat or are noisy

Air in system

Bleed air from system through air vents in radiators or baseboard units.

Low system pressure

Fill to correct pressure.

Check for leaks in boiler or piping. Have qualified service technician repair at 
once.

High limit set too low

Adjust high limit to higher setting.

Содержание GWA

Страница 1: ...vice procedures and the correct Lighting or Operating Instruc tions Propane gas odorant Propane boilers only Your propane supplier mixes an odorant with the propane to make its pres ence detectable In some instances the odorant can fade and the gas may no longer have an odor Propane gas can accumulate at floor level Smell near the floor for the gas odorant or any unusual odor If you suspect a leak...

Страница 2: ...ical supply to pump Instead shut off the gas supply at a location external to the appliance 6 DO NOT use this boiler if any part has been under water Immediately call a qualified service technician to inspect the boiler and to replace any part of the control system and any gas control that has been under water 7 Have the building monitored when it is vacant for an extended period Safety controls c...

Страница 3: ...relief valve Check automatic air vents if used Check pilot and main burner flames Check and clean vent termination air intake screens GWS boil ers only Periodically Test low water cutoff if used Oil inducer motor GWI and GWS boilers only Every 6 months Operate relief valve End of season Shut down procedure Maintain your boiler using this schedule To locate Lighting or Operating Instructions Find y...

Страница 4: ...er to the appliance 5 When equipped with Johnson Controls vent damper Model M35 manually rotate damper blade in direction of arrow to Open position indicated on damper assembly 6 Turn gas control knob clockwise to OFF 7 When equipped with vent damper verify damper blade is in full open position 8 Wait five 5 minutes to clear out any gas Then smell for gas including near the floor If you smell gas ...

Страница 5: ...cian to inspect the appliance and to replace any part of the control system and any gas control which has been under water 1 Stop Read the safety information above on this label 2 Set the thermostat to lowest setting 3 When equipped with Effikal vent damper Model RVGP place service switch in Hold Damper Open position 4 Turn off all electrical power to the appliance 5 When equipped with Johnson Con...

Страница 6: ... for gas including near the floor If you smell gas STOP Follow B in the safety information above If you don t smell gas go to the next step 10 Turn gas control knob counterclockwise to ON Press down on White Rodgers 36C valve knob to turn 11 Turn on all electric power to the appliance 12 When equipped with Effikal vent damper place service switch in Automatic Operation position 13 Set thermostat t...

Страница 7: ...he fire department 1 Stop Read the safety information above on this label 2 Set the thermostat to lowest setting 3 When equipped with Effikal vent damper Model RVGP place service switch in Hold Damper Open position 4 Turn off all electrical power to the appliance 5 When equipped with Johnson Controls vent damper Model M35 manually rotate damper blade in direction of arrow to Open position indicate...

Страница 8: ...witch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department WHAT TO DO IF YOU SMELL GAS 1 STOP Read the safety information above on this label 2 Set the thermostat to lowest setting 3 Turn off all electrical power to the appliance 4 Remove jacket front pa...

Страница 9: ...rovides detailed instruc tions for completing the maintenance items listed in the maintenance schedule page 3 In addition to this maintenance the boiler must be serviced and started up at the beginning of each heating season by a qualified service technician See page 12 for troubleshooting procedures for common problems Air openings 1 Verify that combustion and ventilation air openings to the boil...

Страница 10: ...echnician at once if you find any problem Failure to inspect the vent system as noted above and have it repaired by a qualified service techni cian can result in vent system failure causing se vere personal injury or death Check condensate drain system GWI or GWS 1 Inspect condensate drain fittings and tubing Verify that condensate can flow freely to drain Boiler relief valve 1 Inspect the boiler ...

Страница 11: ...if installed 1 If the boiler or system is fitted with a low water cutoff device test the device following the cutoff manufacturer s instructions Oil inducer motor GWI and GWS boilers 1 Use only S A E 20 motor oil DO NOT use household universal oils Use only S A E 20 motor oil to lubricate the inducer motor Do not use common universal household oils 2 Place a few drops of oil in each of the two oil...

Страница 12: ...eak compounds Black water condition Oxygen corrosion due to leaks in boiler and piping Have qualified service technician repair at once Keep pH of water between 7 0 to 8 5 Popping or percolating noise heard in boiler Mineral deposits in sections due to constant use of makeup water Call qualified service technician to de lime boiler if necessary In some cases deposits will be too heavy to remove wi...

Отзывы: