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Unimotion STDF PD, Руководство пользователя

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4/24

 

1  BEFORE OPERATION 

Thank you for your purchasing the STDF PD drive. 

STDF PD is an all-in-one unit. For the high-speed and high-precision drive of a stepping motor, 
STDF  PD  is  a  unique  drive  that  adopts  a  new  control  scheme  owing  to  an  onboard 
high-performance 32-bit MCU. 

This manual describes handling, maintenance, repair, diagnosis and troubleshooting of the 
STDF PD. 

Before operating with STDF PD, thoroughly read this manual. 

After reading the manual, keep the manual near the STDF PD so that any user can read it 
whenever required. 

1.1

 

Precautions 

1.1.1  Put the Safety First 

Before installation, operation and repairing the STDF PD, thoroughly read the manual and 
fully  understand  the  contents.  Before  operating  the  STDF  PD  please,  understand  the 
mechanical characteristics of the STDF PD and related safety information and precautions. 

This manual divides safety precautions into Attention and Warning. 

Attention

 

If the user does not properly handle the product, the user may seriously or slightly be injured 
and damages may occur in the machine. 

Warning

 

If the user does not properly handle the product, a dangerous situation (such as an electric 
shock) may occur resulting in deaths or serious injuries. 

 

Although precaution is only an Attention, a serious result could be caused depending on the 
situation. 

Follow safety precautions. 

 

 

Содержание STDF PD

Страница 1: ...Manual Closed Loop Stepping System Manual STDF PD Pulse direction ...

Страница 2: ......

Страница 3: ...Input Setting Switch SW1 1 11 5 3 Rotational Direction Setting Switch SW1 2 12 5 4 Resolution Setting Switch SW3 12 5 5 Position Controller Gain Setting Switch SW2 13 5 6 In Position Value Setting Switch SW4 14 5 7 Encoder Connector CN2 15 5 8 Input Output Signal Connector CN1 15 5 9 Motor Connector CN3 16 5 10 Power Connector CN4 16 6 System Configuration 17 6 1 External Wiring Diagram 18 7 Contr...

Страница 4: ...e Safety First Before installation operation and repairing the STDF PD thoroughly read the manual and fully understand the contents Before operating the STDF PD please understand the mechanical characteristics of the STDF PD and related safety information and precautions This manual divides safety precautions into Attention and Warning Attention If the user does not properly handle the product the...

Страница 5: ...PD The machine may get damaged or the user may get injured by motor operation All parameter values are set by default factory setting value Change this value after reading this manual thoroughly Otherwise the machine may get damaged or other kinds of accidents may occur 1 1 3 Check and Repair Attention Stop to supply power to the main circuit and wait for a while before checking or repairing the S...

Страница 6: ... Over Speed Error Position Tracking Error Encoder Connect Error In Position Error System Error ROM Error Position Overflow Error LED Display Power status In Position status Servo On status Alarm status In Position Selection 0 F Selectable with Rotary switch Position Gain Selection 0 F Selectable with Rotary switch Pulse Input Method 1 Pulse 2 Pulse Selectable with DIP switch Rotational Direction C...

Страница 7: ...7 24 2 2 Model naming Figure 2 1 Model naming 2 3 Product dimensions Figure 2 2 Dimensions of the STDF PD drive ...

Страница 8: ...ct case is higher than 50 C radiate heat of the outside to cool down 4 Do not install STDF PD under direct rays near magnetic or radioactive objects 5 If you set more than 2 drives you must set over 20 mm vertically and over 50 mm horizontally as shown below Figure 3 1 Installation dimensions for 2 or more drives 3 2 Appearance and part name Figure 3 2 Appearance of the STDF PD drive ...

Страница 9: ...e refer to below Timing Chart when Brake is controlled by the upper controller other than using STDF PD Brake control Otherwise Drive malfunctioning and loads can be fall down Also please do not operate Brake while motor operation to prevent damage Figure 4 1 Brake operation timing chart ...

Страница 10: ...plied INP Yellow Complete Positioning Motion Lights On when Positioning error reaches within the preset pulse selected by rotary switch SON Orange Servo On Off Indication Servo On Lights On Servo Off Lights Off ALM Red Alarm Indication Flash when protection function is activated Identifiable which protection mode is activated by counting the blinking times Figure 5 1 Alarm LED flashing cycle ...

Страница 11: ... limit value 7 Motor Connect Error The power is ON without connection of the motor cable to drive 8 Encoder Connect Error Cable connection error in Encoder connection of drive 10 In Position Error After operation is finished position error more than 1 pulse is continued for more than 3 seconds 11 System Error Error occurs in drive system 12 ROM Error Error occurs in parameter storage device ROM 15...

Страница 12: ...esolution Setting Switch SW3 Table 5 4 Number of pulses per revolution Position Pulse Revolution 0 5001 1 500 2 1000 3 1600 4 2000 5 3600 6 5000 7 6400 8 7200 9 10000 1Resolution of position 0 will be different according to the resolution of encoder adopted to the product But in case of the encoder with 10 000 ppr resolution it will be set as 500 When selected resolution is more then encoder resol...

Страница 13: ...kly To tune the controller 1 Set the switch to 0 position 2 Start to rotate the switch until system becomes stable 3 Rotate the switch 1 2 position to reach better performance Table 5 5 Position controller time constant and gain values Position Time Constant of the integral par Proportional Gain1 0 1 1 1 1 2 2 1 3 32 1 4 4 1 5 5 2 1 6 2 2 7 2 3 8 2 4 9 2 5 A 3 1 B 3 2 C 3 3 D 3 4 E 3 5 F 3 6 1 Val...

Страница 14: ... pulse number of positional error is lower than selected In Position value set by this switch after positioning command is executed Table 5 6 In Position values Position In Position Value Pulse Fast Response 01 0 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 0 9 1 A 2 B 3 C 4 D 5 E 6 F 7 1 Default 0 Figure 5 4 Setting method of Fast Response and Accurate Response ...

Страница 15: ...able 5 8 I O Connector signals NO Function I O 1 CW Pulse Input 2 CW Pulse Input 3 CCW Dir Input 4 CCW Dir Input 5 A Output 6 A Output 7 B Output 8 B Output 9 Z Output 10 Z Output 11 Alarm Output 12 In Position Output 13 Servo On Off Input 14 Alarm Reset Input 15 Open collector input Input 16 BRAKE Output 17 BRAKE Output 18 S GND Output 19 EXT_GND Input 20 EXT_24 V DC Input Figure 5 6 I O Connecto...

Страница 16: ...ctor signals NO Function I O 1 A Phase Output 2 B Phase Output 3 A Phase Output 4 B Phase Output 5 10 Power Connector CN4 Table 5 10 Powe Connector signals NO Function I O 1 24 V DC Input 2 GND Input Figure 5 7 Motor Connector Figure 5 8 Power Connector ...

Страница 17: ...17 24 6 SYSTEM CONFIGURATION Figure 6 1 System configuration ...

Страница 18: ...18 24 6 1 External Wiring Diagram Figure 6 2 External wiring diagram ...

Страница 19: ...ring diagram This signal can be used to receive a positioning pulse command from a user s host motion controller The user can select 1 pulse input mode or 2 pulse input mode The input schematic of CW CCW is designed for 5 V TTL level When using 5 V level as an input signal the resistor Rx is not used and connected to the drive directly When the level of input signal is more than 5 V Rx resistor is...

Страница 20: ...ually from the load side By setting the signal ON the drive cuts off the power supplied to the motor Then output position can be adjusted manually When setting the signal back to OFF the drive resumes to supply the power to the motor and recovers the holding torque When driving a motor the signal shall be set OFF 7 4 Alarm Reset Input When a protection mode has been activated a signal to this alar...

Страница 21: ... Position 19 EXT_GND Figure 7 3 Alarm output wiring diagram The Alarm output indicates ON when the drive is in a normal operation If a protection mode has been activated it goes OFF User s host controller needs to detect this signal and stop sending a motor driving command When the drive detects an abnormal operation such as overload or over current of the motor it sets the Alarm output to OFF fla...

Страница 22: ... is within the value set by the switch SW4 Figure 7 4 In Position signal graph 7 8 Encoder Signal Output Table 7 4 Encoder Signal Output functions Figure 7 5 Encoder Signal Output wiring diagram The encoder signal is a line drive output This can be used to confirm the stop position Pin No Function 5 A 6 A 7 B 8 B 9 I 10 I 18 S GND ...

Страница 23: ......

Страница 24: ...ou Unimotion May 2021 NORTH AMERICA Unimotion North America Inc 3952 Ben Hur Ave Unit 5 Willoughby OH 44094 T 1 440 525 9106 www unimotionusa com info unimotionusa com GERMANY Unimotion GmbH Waldstrasse 20 D 78736 Epfendorf T 49 0 7404 930 85 60 F 49 0 7404 930 85 61 www unimotion de vertrieb unimotion de ...

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