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DANGERS, WARNINGS AND NOTES OF CAUTION

THIS MANUAL IS SUPPLIED AS AN INTEGRAL AND ESSENTIAL PART OF THE PRODUCT AND MUST BE DELIVERED TO THE 

USER.

INFORMATION INCLUDED IN THIS SECTION ARE DEDICATED BOTH TO THE USER AND TO PERSONNEL FOLLOWING 

PRODUCT INSTALLATION AND MAINTENANCE.

THE USER WILL FIND FURTHER INFORMATION ABOUT OPERATING AND USE RESTRICTIONS, IN THE SECOND SECTION 

OF THIS MANUAL. WE HIGHLY RECOMMEND TO READ IT.

CAREFULLY KEEP THIS MANUAL FOR FUTURE REFERENCE.

1)

GENERAL INTRODUCTION

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The equipment must be installed in compliance with the regulations
in force, following the manufacturer’s instructions, by qualified per-
sonnel.

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Qualified personnel means those having technical knowledge in the
field of components for civil or industrial heating systems, sanitary
hot water generation and particularly service centres authorised by
the manufacturer.

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Improper installation may cause injury to people and animals, or
damage to property, for which the manufacturer cannot be held lia-
ble.

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Remove all packaging material and inspect the equipment for inte-
grity.

In case of any doubt, do not use the unit - contact the supplier.
The packaging materials (wooden crate, nails, fastening devices, plastic
bags, foamed polystyrene, etc), should not be left within the reach of chil-
dren, as they may prove harmful.

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Before any cleaning or servicing operation, disconnect the unit from
the mains by turning the master switch OFF, and/or through the cut-
out devices that are provided.

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Make sure that inlet or exhaust grilles are unobstructed.

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In case of breakdown and/or defective unit operation, disconnect the
unit. Make no attempt to repair the unit or take any direct action.

Contact qualified personnel only.
Units shall be repaired exclusively by a servicing centre, duly authorised
by the manufacturer, with original spare parts.
Failure to comply with the above instructions is likely to impair the unit’s
safety.
To ensure equipment efficiency and proper operation, it is essential that
maintenance operations are performed by qualified personnel at regular
intervals, following the manufacturer’s instructions.

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When a decision is made to discontinue the use of the equipment,
those parts likely to constitute sources of danger shall be made har-
mless.

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In case the equipment is to be sold or transferred to another user, or
in case the original user should move and leave the unit behind,
make sure that these instructions accompany the equipment at all
times so that they can be consulted by the new owner and/or the
installer.

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For all the units that have been modified or have options fitted then
original accessory equipment only shall be used.

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This unit shall be employed exclusively for the use for which it is
meant. Any other use shall be considered as improper and, there-
fore, dangerous.

The manufacturer shall not be held liable, by agreement or otherwise, for
damages resulting from improper installation, use and failure to comply
with the instructions supplied by the manufacturer.The occurrence of any
of the following circustances may cause  explosions, polluting unburnt
gases (example: carbon monoxide CO), burns, serious harm to people,
animals and things: 
- Failure to comply with one of the WARNINGS in this chapter 
- Incorrect handling, installation, adjustment or maintenance  of the burner
- Incorrect use of the burner or incorrect use of its parts or optional supply

2)

SPECIAL INSTRUCTIONS FOR BURNERS

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The burner should be installed in a suitable room, with ventilation
openings complying with the requirements of the regulations in force,
and sufficient for good combustion.

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Only burners designed according to the regulations in force should
be used.

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This burner should be employed exclusively for the use for which it
was designed.

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Before connecting the burner, make sure that the unit rating is the
same as delivery mains (electricity, gas oil, or other fuel).

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Observe caution with hot burner components. These are, usually,
near to the flame and the fuel pre-heating system, they become hot
during the unit operation and will remain hot for some time after the
burner has stopped.

When the decision is made to discontinue the use of the burner, the user
shall have qualified personnel carry out the following operations:
a

Remove the power supply by disconnecting the power cord from the
mains.

b) Disconnect the fuel supply by means of the hand-operated shut-off

valve and remove the control handwheels from their spindles.

Special warnings

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Make sure that the burner has, on installation, been firmly secured to
the appliance, so that the flame is generated inside the appliance
firebox.

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Before the burner is started and, thereafter, at least once a year,
have qualified personnel perform the following operations:

a

set the burner fuel flow rate depending on the heat input of the
appliance;

b

set the flow rate of the combustion-supporting air to obtain a combu-
stion efficiency level at least equal to the lower level required by the
regulations in force;

c

check the unit operation for proper combustion, to avoid any harmful
or polluting unburnt gases in excess of the limits permitted by the
regulations in force;

d

make sure that control and safety devices are operating properly;

e

make sure that exhaust ducts intended to discharge the products of
combustion are operating properly;

f

on completion of setting and adjustment operations, make sure that
all mechanical locking devices of controls have been duly tightened;

g

make sure that a copy of the burner use and maintenance instruc-
tions is available in the boiler room.

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In case of a burner shut-down, reser the control box by means of the
RESET pushbutton. If a second shut-down takes place, call the
Technical Service, 

without trying to RESET further

.

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The unit shall be operated and serviced by qualified personnel only,
in compliance with the regulations in force.

3)

GENERAL INSTRUCTIONS DEPENDING ON FUEL USED 

3a) ELECTRICAL CONNECTION

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For safety reasons the unit must be efficiently earthed and installed
as required by current safety regulations.

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It is vital that all saftey requirements are met. In case of any doubt,
ask for an accurate inspection of electrics by qualified personnel,
since the manufacturer cannot be held liable for damages that may
be caused by failure to correctly earth the equipment.

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Qualified personnel must inspect the system to make sure that it is
adequate to take the maximum power used by the equipment shown
on the equipment rating plate. In particular, make sure that the
system cable cross section is adequate for the power absorbed by
the unit.

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No adaptors, multiple outlet sockets and/or extension cables are per-
mitted to connect the unit to the electric mains.

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An omnipolar switch shall be provided for connection to mains, as
required by the current safety regulations.

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The use of any power-operated component implies observance of a
few basic rules, for example:

-

do not touch the unit with wet or damp parts of the body and/or with

Содержание RG75

Страница 1: ...M039338CA Rel 0 3 10 2020 BURNERS BRUCIATORI BRULERS BRENNER QUEMADORES Light oil burners MANUAL OF INSTALLATION USE MAINTENANCE RG75...

Страница 2: ...y 2 SPECIAL INSTRUCTIONS FOR BURNERS z The burner should be installed in a suitable room with ventilation openings complying with the requirements of the regulations in force and sufficient for good c...

Страница 3: ...irectives 2009 142 EC Gas Directive 2014 35 UE Low Tension Directive 2014 30 UE Electromagnetic compatibility Directive 2006 42 EC Machinery Directive Harmonized standards UNI EN 676 Automatic forced...

Страница 4: ...ype Characteristics and test methods Industrial burners European directives 2009 142 EC Gas Directive 2014 35 UE Low Tension Directive 2014 30 UE Electromagnetic compatibility Directive 2006 42 EC Mac...

Страница 5: ...les This process is achieved making pressurised oil passing through the nozzle The pump main function is to transfer oil from the tank to the nozzle in the desired quantity and pressure To adjust this...

Страница 6: ...ght oil 3 OPERATION Available versions PR Progressive MD Fully modulating AB Double stage 4 BLAST TUBE S Standard 5 DESTINATION COUNTRY see data plate 6 BURNER VERSION A Standard Y SpecialeSpecial BUR...

Страница 7: ...E AH AM B BB C CC D F G H K L M N Omin Omax P T W Y Z RG75 1508 69 282 217 28 527 385 307 547 489 960 352 938 361 254 270 300 453 M10 330 216 250 233 187 608 221 155 CC Z AE D F W G B Y AD AA C A AB A...

Страница 8: ...D F G H K L M N Omin Omax P T W Y Z RG75 1380 69 314 217 28 527 385 547 489 833 352 938 361 254 270 300 453 M10 330 216 250 233 187 608 221 155 AE F D CC Z L W BB G AC B Y AA AD C A T AB AH M H P P N...

Страница 9: ...on certain types of burner 7 11 POS OIL TRAIN 1 Filter 2 Flexible hose 3 Pump and pressure governor 6 Solenoid valve 7 Flexible hose 6 1 Solenoid valve 10 Oil distributor 11 Flexible hose 12 Pressure...

Страница 10: ...t oil outlet combustion air BY BURNER CONSTRUCTOR BY OTHERS POS OIL TRAIN 1 Filter 2 Flexible hose 3 Pump and pressure governor 6 Solenoid valve 6 1 Solenoid valve 6 2 Solenoid valve 18 Flexible hose...

Страница 11: ...tmospheric pressure at 1013mbar ambient temperature at 15 C NOTE The performance curve is a diagram that represents the burner performance in the type approval phase or in the laboratory tests but doe...

Страница 12: ...ing are placed in each packing case z burner with gas train z ceramic fibre plait to be inserted between the burner and the boiler z envelope containing this manual To get rid of the burner s packing...

Страница 13: ...4 stud bolts 5 place the ceramic fibre plait on the burner flange 6 install the burner into the boiler 7 fix the burner to the stud bolts by means of the fixing nuts according to the next picture 8 Af...

Страница 14: ...nght follow the instructions of the boiler manufacturer In absence of these consider the following z Cast iron boilers three pass flue boilers with the first pass in the rear part the blast tube must...

Страница 15: ...OTE in plants where gravity or ring feed systems are provided install an automatic interception device Fig 5 Gravity circuit Fig 6 Ring circuit Fig 7 Suction circuit Key 1 Manual valve 2 Light oil fil...

Страница 16: ...to avoid air and fuel passing through the pump Burners come out from the factory provided for double pipe systems They can be suited for single pipe system recommended in the case of gravity feed as...

Страница 17: ...ferred Junction threads elbow joints and couplings should be sealed with removable sg component The number of jun ctions should be kept to a minimum as they are a possible source of leakage z Do not u...

Страница 18: ...ording to the pump provided 1 remove the closing nuts A and R on the inlet and return connections of the pump 2 screw the rotating nut of the two flexible hoses on the pump being careful to avoid exch...

Страница 19: ...ssary to modify the electrical connections into the terminal box of the electric motor and replace the overload tripped relay WARNING Respect the basic safety rules make sure of the connection to the...

Страница 20: ...ER OPEN OR DISMANTLE ANY COMPONENT OF THE MACHINE EXCEPT FOR ITS MAINTENANCE TO SECURE THE MACHINE ACT ON THE ISOLATOR SWITCH IN CASE OF ANOMALIES THAT REQUIRED A SHUT DOWN OF THE BURNER IT S POSSIBLE...

Страница 21: ...e and at the end of this time is de energised light B4 off 7 After the ignition the servocontrol moves to the high flame position for some seconds then the operation begins and the burner switches to...

Страница 22: ...ED B4 Ignition transformer operation LED B5 Fan motor overload tripped LED S1 Main switch S2 Reset pushbutton for control box O1 EVG1 solenoid valve operation LED O2 EVG2 solenoid valve operation LED...

Страница 23: ...ring commissioning operations do not let the burner operate with insufficient air flow danger of formation of carbon monoxide if this should happen make the fuel decrease slowly until the normal combu...

Страница 24: ...5 10 5 10 8 11 1 11 4 12 1 13 8 15 3 16 5 18 4 20 0 22 4 36 2 36 7 15 5 7 0 8 7 9 4 10 0 11 4 13 2 14 9 17 2 19 6 23 1 25 1 33 2 33 7 15 2 7 5 11 3 11 8 10 3 13 0 14 3 15 3 17 2 19 2 21 8 24 2 30 4 3...

Страница 25: ...t the return pressure at 11bar supply at 20bar on the delivery to get a 220kg h flow rate If the return pressure needed is 5bar instead act on the V adjusting screw on the pressure governor see chapte...

Страница 26: ...PART III OPERATION 26 FLUIDICS KW3 60 NOZZLE SUPPLY PRESSURE 20 bar VISCOSITY AT NOZZLE 5 cSt Pressure on return bar Flow rate kh h The nominal size of the nozzle is indicated at the ends of the curve...

Страница 27: ...27 FLUIDICS KW3 60 NOZZLE SUPPLY PRESSURE 20 bar VISCOSITY AT NOZZLE 5 cSt Pressure on return bar Flow rate kh h Pressure on return bar Flow rate kh h The nominal size of the nozzle is indicated at th...

Страница 28: ...r is not provided with the manual control of the air damper The adjustment of the cams is carried out by means of a screwdriver by twisting the VS screw located inside the cam z Berger STA6 this actua...

Страница 29: ...for a while then replace it the actuator will shift just few degrees towards the low flame position and then will move to the new high flame position 19 Once the adjustmet is performed check again th...

Страница 30: ...ted at the maximum output go on with the point to point adjustment on the SV2 adjusting cam as to reach the minimum output point as described on the next steps 12 as for the point to point regulation...

Страница 31: ...ine checks that the pressure does not exceed a default value This value must not be higher than the maximum acceptable pressure on the return line this value is reported on the specification table A p...

Страница 32: ...te the bur ner at a lower power progressively shift back the combustion head towards the MIN position screwing the screw VRT The ID index shows how much the combustion head moved Attention if it is ne...

Страница 33: ...st and replace if necessary z remove and clean the oil nozzles IMPORTANT do not clean the nozzles using metallic or sharp utensils use only solvents or steam at the end of maintenance operations refit...

Страница 34: ...Note to replace the combustion head reverse the procedure described above Note the figures below are indicative only Electrodes Adjustment Important Note Check the ignition and detection electrodes af...

Страница 35: ...y replace the bulb 6 replace the photocell into its slot Checking the detection current To check the detection signal follow the scheme in the picture below If the signal is less than the value indica...

Страница 36: ...PART IV MAINTENANCE 36 WIRING DIAGRAMS Refer to the attached wiring diagrams WARNING 1 Electrical supply 230V 400V 50Hz 3N a c 2 Do not reverse phase with neutral 3 Ensure burner is properly earthed...

Страница 37: ...vating the diagnostic functions The multicolour LED is the key indicating element for both visual diagnosis and interface diagnosis s Red l Yellow o Green Key m Off l Yellow o Green s Red Diagnosis of...

Страница 38: ...tat or pressurestat SB Safety limit thermostat Si External primary fuse W Limit thermostat or pressure switch Z Ignition transformer t4 Interval from flame signal to release BV2 TSA Ignition safety ti...

Страница 39: ...laid separately 20m LMO14 LMO24 LMO44 Terminal 1 5 A 5 A 5 A Terminals 3 and 8 3 A 5 A 5 A Terminals 4 5 and 10 1 A 1 A 1A Terminals 6 1 A 1 A 2A Flame supervision with QRB and QRC QRB QRC Min detect...

Страница 40: ...ia L Galvani 9 35011 Campodarsego PD ITALY Tel 39 049 9200944 Fax 39 049 9200945 9201269 web site www cibunigas it e mail cibunigas cibunigas it Note specifications and data subject to change Errors a...

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