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ESW-Series | Version 1.08

Safety

Motor overload protection

The electrical cable winch is not suitable for continuous 
operation. If the intended operating time is exceeded, the 
motor overheats and the electrical cable winch witches 
itself off. After a sufficient cooling phase, the motor auto-
matically switches back to operational readiness.

Upper and Lower limited position device

When the load weight is raised and makes contact with 
the end switch/stop ring, the end-switch will stop the cir-
cuit for safety.

When the load weight is lowered and the steel rope is 
going to be unrolled, the steel rope will then press on the 
down limit brake and the brake is applied. For guaran-
teed safety, the switch contact is activated in order to in-
terrupt the circuit and stop the machine.

2.6 Safety labels

The following safety signs are applied on the device (Fig. 
2), which need to be observed and followed. 

Fig. 2: Safety labels

If safety labels on the machine are damaged or missing, 
this can cause errors, personal injury and material da-
mage. The safety symbols attached to the machine must 
not be removed. Damaged safety symbols must be re-
placed immediately.

As soon as the signs are not clearly visible and compre-
hensible at first glance, the machine must be stopped 
until new signs have been attached.

2.7 General safety regulations

Setting up, retrofitting, maintenance and inspection work 
may be carried out only on equipment that is not in oper-
ation. The work is allowed for trained personnel only.

It is important to point out that the making of any unau-
thorised modifications or changes to the machine is not 
permitted.

Operating personnel must always ensure that the maxi-
mum load is never exceeded.

Personnel must not stand underneath a suspended load 
as this could come loose and fall. 

Personnel must not ride on or be lifted by the equipment. 
Access to lifting equipment is not permitted.

2.8 Safety information for operating 

personnel

No operational mode which could compromise the safety 
of the electrical cable winch may be undertaken.

It is the responsibility of the operator to ensure that no 
unauthorised personnel work on the electrical cable 
winch(e.g. also by working on equipment in a manner 
contrary to authorised use).

It is the responsibility of the operator to check the electri-
cal cable winch at least once before use (once a day) for 
externally apparent damage or defects and to report any 
changes (including to the way the machine is operating) 
which are likely to compromise safety.

It is the responsibility of the operator to ensure that the 
the electrical cable winch is operated only in perfect or-
der and condition.

It is the responsibility of the operator to insist that operat-
ing personnel must wear protective clothing wherever 
necessary.

Under no circumstances must safety devices be re-
moved or put of operation (potential risk of serious crush-
ing, danger to life). If it is necessary to remove any safety 
devices for fitting, repair or maintenance work, they must 
be re-installed immediately after maintenance or repair is 
complete.

NOTE!

All local regulations (the latest valid version) which 
apply in the country where the device is used must be 
complied with
In Germany, currently
BGV A1 - Principles of Prevention
BGV A3 (VBG 4) - Electrical systems and equipment 
BGV D6 (VBG 9) - Cranes
BGV D8 - Winching, lifting and pulling equipment
BGR 500 (VBG 9a)  - Load carrying devices used with 
lifting equipment
BGV B3 (VBG 121)  - Noise 
BGG 905 (ZH 1/27)  - Principles for testing cranes
EC Machine guidelines 2006/42/EC

Содержание ESW Series

Страница 1: ...ESW 500 Operating Instructions Electrical Cable Winch ESW 500 ESW 800...

Страница 2: ...l explanation 3 2 2 Obligations of the operating company 4 2 3 Requirements to staff 5 2 4 Personal protective equipment 5 2 5 Safety devices 5 2 6 Safety labels 6 2 7 General safety regulations 6 2 8...

Страница 3: ...ence and knowledge gained from using the application which then could be shared and be valuable to develop our products even further 1 3 Limitation of liability All information and notes in these oper...

Страница 4: ...ing manuals prepared by her correspond to the current status of the regulations and must adapt these if necessary The operating company must unambiguously regu late and determine the responsibilities...

Страница 5: ...onnel of the manufacturer Other personnel is not au thorized to perform these works Please contact our cu stomer service for the execution of all arising work 2 4 Personal protective equipment The per...

Страница 6: ...hat the maxi mum load is never exceeded Personnel must not stand underneath a suspended load as this could come loose and fall Personnel must not ride on or be lifted by the equipment Access to liftin...

Страница 7: ...served any reasonably fore seeable misuse which could lead to hazardous situations with personal damage is impossible with the electrical cable winch 3 2 Residual risks Even if all safety regulations...

Страница 8: ...ooks after your region 5 3 Storage Clean the electrical cable winch oil the bearings and store them in a frost free and dry environment max 55 C Do not place anything on the electrical cable winch 6 D...

Страница 9: ...Risk of crushing If improper work is carried out on the electrical cable winch there is a risk of injury to fingers and hands ATTENTION The carrier must be designed for the weight of the device and fo...

Страница 10: ...equipment which has suffi cient load bearing capacity to withstand the weight of the load and the Electrical Cable Winch If the load bearing capacity is exceeded the Electri cal Cable Winch may fail a...

Страница 11: ...aged condition Step 2 Attach the winch load hook to a suitable load at tachment point and check that the hook securing device is closed Step 3 Check that the load is securely attached to the hook Alwa...

Страница 12: ...ontact data on chapter 1 2 Customer service Immediately reassemble all protective and safety equip ment after completing the repair and maintenance of the device NOTE The rope must not be completely u...

Страница 13: ...rs or 10 000 load cycles under heavy operating conditions at shorter intervals Particular checks should be made on the links espe cially contact points for wear deformation wire breaks structural chan...

Страница 14: ...in addition to the T V experts Specialists are customer service fitters of the manu facturer or specially trained technical personnel The inspection shall be documented in an inspection book The test...

Страница 15: ...ocal waste disposal authority Consult a specialist disposal agent for recycling if needed 12 3 Disposal of lubricants Remove any leaking used or excessive grease at the lu bricating points Disposal no...

Страница 16: ...r of manufacture on the type plate fixed to the device Example The load hook for the electrical cable winch ESW 500 must be ordered The load hook is identified in the spare parts drawing with the numb...

Страница 17: ...parts drawing In case of service the following drawing shall help to identify the necessary spare parts If necessary send a copy of the parts drawing with the marked components to your authorised deal...

Страница 18: ...18 ESW Series Version 1 08 Electrical Circuit Diagram 14 Electrical Circuit Diagram Fig 11 Electrical circuit diagram ESW 500 and ESW 800...

Страница 19: ...elevant regulations of the aforementioned directive as well as any other applicable directives subse quently added including the changes applicable at the time the declaration was made Relevant EU dir...

Страница 20: ...ESW 40 h 40 h 200 h As re quired 200 h As re quired An nually Lubricate bearings gears Functional check brake system Wear test brake disc Replacement brake disc Wear measurement load rope hook Replace...

Страница 21: ...h 200 h As re quired 200 h As re quired An nually Lubricate bearings gears Functional check brake system Wear test brake disc Replacement brake disc Wear measurement load rope hook Replacement load ro...

Страница 22: ...www unicraft de...

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