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20

EHW-Series | Version 1.02

Care, Maintenance and Repair

34

Pump

The lift button was not closed before the lift truck was switched on.

Control sy-
stem

35

Valve fault

Control valve failure:
1. The controller port J3-2- is defective 
2. The brake cable is defective. 
3. Failure of the pump contactor (short-circuit / idle)

Control sy-
stem

36

Valve

The lowering button was not closed before the lift truck was swit-
ched on.

Control sy-
stem

41

V supply failure/ XV sup-
ply failure/ external sup-
ply out of range

Replace controller

Control sy-
stem

42

CAN-Loading process 

CAN overloaded

Control sy-
stem

43

HW Storage error

1. The motor voltage does not meet the choke requirement.
 2. Error in the control system.

Control sy-
stem

44

SW-Error

1. Software defective.
2. Control defective.

Control sy-
stem

47

Battery power 

Battery current too low

Control sy-
stem

49

Steering sensor

Steering sensor defective

Control sy-
stem

81

Parameter error / para-
meter change

Incorrect parameter/ error in parameter setting

Control sy-
stem

83

NF Error

Replace controller

Control sy-
stem

84

MONITORING

Replace control unit

Control sy-
stem

90

Overvoltage

High battery voltage: 
1. Overcharge.   
2. BMS error.   
3. High current from the motor during shutdown

Lithium 
battery

91

Strong discharge

The battery is quickly discharged:
 1. The battery is not used for a long period of time
 2. Overloaded.  

Lithium 
battery

92

Communication failure

The battery connection is interrupted.

Lithium 
battery

93

Undervoltage

Battery undervoltage:
1. Discharge.   
2. Battery cell defective.   

Lithium 
battery

94

Overvoltage

Overcorrection:
1. Unauthorized adjustment of the standard parameters. 
2. Wrong parameter after replacement of the control. 
3. Error in the current detection of the lithium battery.

Lithium 
battery

95

Overheating protection

Extremely high battery temperature

Lithium 
battery

96

Temperature protection

High battery temperature

Lithium 
battery

Code

Description

Possible reasons

Part

Содержание 6160112

Страница 1: ...EHW 15 Instruction Manual Electric lift truck EHW 12 EHW 15 EHW 20...

Страница 2: ...perator responsibility 4 2 3 Operating staff qualification 5 2 4 Personal protective equipment 5 2 5 Safety identifications on the device 5 2 6 General safety instruction 6 2 7 Inspections and Approva...

Страница 3: ...ts orders Fax 0049 0 951 96555 119 Email ersatzteile stuermer maschinen de Please submit any information and experiences you make during application of the machine as these may be valuable for product...

Страница 4: ...erating instructions they created meet current standards and adapt the op erating instructions where necessary Operators shall clearly manage and specify the re sponsibilities for installation operati...

Страница 5: ...nt Personal protective equipment is intended to protect the health and safety of persons at work Staff must wear the personal protective equipment indicated in individual sections of these operating i...

Страница 6: ...is manual Any use beyond the intended use or any other use is considered as misuse The company St rmer Maschinen GmbH does not ac cept any liability for design and technical modifications to the elect...

Страница 7: ...k width 160 mm 160 mm 160 mm Fork length 1150 mm 1150 mm 1150 mm Chassis height 628 mm 628 mm 628 mm Lifting range 80 195 mm Lifting speed 0 031 m s 0 02 m s 0 017 m s Lowering speed 0 069 m s 0 05 m...

Страница 8: ...lubrication points and then protect from corrosion and dust 6 Description of the device Figures in these operating instructions may deviate from the original Fig 5 Description of the device 1 Safety b...

Страница 9: ...ad to the desired location Step 5 After you have started the electric lift truck by in serting the key move the tiller to the working zone F Fig 8 Turn the gas handle in the desired direction forwards...

Страница 10: ...vehicle decelerates and or begins to travel in re verse Bw for a short distance and stops Please note that this button also works when the vehicle is not moving and the tiller is in the working area 7...

Страница 11: ...en completed Regular maintenance After each use unload the lift truck and lower the fork to the lowest position Check the pallet truck for oil leaks and external da mage especially to the wheels and a...

Страница 12: ...ric liquid crystal display is located in the center of the unit showing the hours worked The display is backlit The display indicates the alarm status and displays a code corresponding to the type of...

Страница 13: ...the charging process is finished pull the plug item 19 Fig 10 out of the socket and put it into the designated bag Fig 10 Recharge LED Status RED Charging GREEN Fully charged 8 2 2Lubrication points S...

Страница 14: ...s or 1500 operating hours x Check and adjust the function of the pressure valve 0 10 x Mechanical system Check for deformation and cracks x Check the chassis for deformation and cracks x Check that al...

Страница 15: ...he start up protection during the charging process x Functionality Check the horn function x Check air gap of electromagnetic brake x Emergency braking test x Check reverse gear and regenera tive brak...

Страница 16: ...lay coil defective replace control unit Control sy stem 8 MAIN RELAY WEL DED 1 Internal relay welded 2 Control defective Control sy stem 9 MAIN RELAY DNC 1 The internal relay has been instructed as cl...

Страница 17: ...tery voltage 34 0 V 2 The lift truck is in operation with the charger connected 3 Battery connection is intermittent Control sy stem 27 UNDERVOLTAGE SHUTDOWN 1 Battery voltage 16 8 V 2 Bad connection...

Страница 18: ...ring the shutdown from the road way Lithium battery 91 Strong discharge The battery is quickly discharged 1 The battery is not used for a long period of time 2 Overloaded Lithium battery 92 Communicat...

Страница 19: ...rheating protection Control sy stem 21 Drawbar Pedal Failure Control sy stem 21 Sequencing errors The function sequence of lockout and throttle is not correct or the throttle pedal is not returned to...

Страница 20: ...ring sensor defective Control sy stem 81 Parameter error para meter change Incorrect parameter error in parameter setting Control sy stem 83 NF Error Replace controller Control sy stem 84 MONITORING R...

Страница 21: ...ice If necessary use the services of a specialized waste dis posal company for processing 9 3 Disposal via municipal collection points Disposal of used electrical and electronic equipment Applicable i...

Страница 22: ...rdered The Swivel castors has the number 5 in the spare parts drawing 2 By ordering spare parts send a copy of the spare parts drawing 2 with the marked part Swivel castors and marked positon number 5...

Страница 23: ...Spare parts EHW Series Version 1 02 23 10 2Spare parts drawing 10 2 1 Spare parts drawing EHW 12 Spare parts drawing 1 Fig 14 Spare parts drawing 1 and 2 Spare parts drawing 2...

Страница 24: ...24 EHW Series Version 1 02 Spare parts Fig 15 Spare parts drawing 3 4 and 5 Spare parts drawing 3 Spare parts drawing 4 Spare parts drawing 5...

Страница 25: ...Spare parts EHW Series Version 1 02 25 Fig 16 Spare parts drawing 6 7 and 8 Spare parts drawing 6 Spare parts drawing 7 Spare parts drawing 8...

Страница 26: ...26 EHW Series Version 1 02 Spare parts Fig 17 Spare parts drawing 9 and 10 Spare parts drawing 9 Spare parts drawing 10...

Страница 27: ...Spare parts EHW Series Version 1 02 27 Fig 18 Spare parts drawing 11 and 12 Spare parts drawing 11 Spare parts drawing 12...

Страница 28: ...28 EHW Series Version 1 02 Spare parts Spare parts drawing 13 Fig 19 Spare parts drawing 13...

Страница 29: ...Spare parts EHW Series Version 1 02 29 Spare parts drawing 14 Fig 20 Spare parts drawing 14...

Страница 30: ...30 EHW Series Version 1 02 Spare parts 10 2 2 Spare parts drawing EHW 15 Spare parts drawing 1 Fig 21 Spare parts drawing 1 and 2 Spare parts drawing 2...

Страница 31: ...Spare parts EHW Series Version 1 02 31 Fig 22 Spare parts drawing 3 4 and 5 Spare parts drawing 3 Spare parts drawing 4 Spare parts drawing 5...

Страница 32: ...32 EHW Series Version 1 02 Spare parts Fig 23 Spare parts drawing 6 7 and 8 Spare parts drawing 6 Spare parts drawing 7 Spare parts drawing 8...

Страница 33: ...Spare parts EHW Series Version 1 02 33 Fig 24 Spare parts drawing 9 and 10 Spare parts drawing 9 Spare parts drawing 10...

Страница 34: ...34 EHW Series Version 1 02 Spare parts Fig 26 Spare parts drawing 11 and 12 Spare parts drawing 11 Spare parts drawing 12...

Страница 35: ...Spare parts EHW Series Version 1 02 35 Spare parts drawing 13 Fig 27 Spare parts drawing 13...

Страница 36: ...36 EHW Series Version 1 02 Spare parts Spare parts drawing 14 Fig 28 Spare parts drawing 14...

Страница 37: ...Spare parts EHW Series Version 1 02 37 10 2 3 Spare parts drawing EHW 20 Spare parts drawing 1 Fig 29 Spare parts drawing 1 and 2 Spare parts drawing 2...

Страница 38: ...38 EHW Series Version 1 02 Spare parts Fig 30 Spare parts drawing 3 4 and 5 Spare parts drawing 3 Spare parts drawing 4 Spare parts drawing 5...

Страница 39: ...Spare parts EHW Series Version 1 02 39 Fig 31 Spare parts drawing 6 and 7 Spare parts drawing 6 Spare parts drawing 7...

Страница 40: ...40 EHW Series Version 1 02 Spare parts Fig 32 Spare parts drawing 8 and 9 Spare parts drawing 8 Spare parts drawing 9...

Страница 41: ...Spare parts EHW Series Version 1 02 41 Fig 33 Spare parts drawing 10 and 11 Spare parts drawing 10 Spare parts drawing 11...

Страница 42: ...42 EHW Series Version 1 02 Spare parts Spare parts drawing 12 Fig 34 Spare parts drawing 13 Spare parts drawing 13...

Страница 43: ...Spare parts EHW Series Version 1 02 43 Spare parts drawing 14 Fig 35 Spare parts drawing 13...

Страница 44: ...44 EHW Series Version 1 02 Circuit diagrams 11 Circuit diagrams 11 1Wiring EHW 12 EHW 15 and EHW 20 Fig 36 Wiring...

Страница 45: ...Circuit diagrams EHW Series Version 1 02 45 11 2 Circuit diagrams EHW 12 Electric circuit diagram 1 Models without speed reduction Fig 37 Electrical circuit diagram 1...

Страница 46: ...46 EHW Series Version 1 02 Circuit diagrams Electric circuit diagram 2 Models with speed reduction Fig 38 Electrical circuit diagram 2...

Страница 47: ...Circuit diagrams EHW Series Version 1 02 47 11 3Electrical diagrams EHW 15 and EHW 20 Electric circuit diagram 1 Models without speed reduction Fig 39 Electrical circuit diagram 1...

Страница 48: ...48 EHW Series Version 1 02 Circuit diagrams Electric circuit diagram 2 Models with speed reduction Fig 40 Electrical circuit diagram 2...

Страница 49: ...fundamental safety and health requirements of the above mentioned EU directive Relevant EU Directives 2014 30 EU EMC Directive 2012 19 EU WEEE Directive The following harmonized standards were applie...

Страница 50: ...www unicraft de...

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