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Inspections and maintenance

Components to check during yearly inspection

Cast iron fire bars and steel grates

Primary and secondary air inlets

Bypass disc sealing

Integrity of the wood storage refractory insulation bottom

Integrity of refractory catalysts

Integrity of top and bottom door insulation

Integrity of door sealing gaskets

Correct operation of microswitch

Cleaning of fan blades

Fan noise

Cleaning of flue gas circuit (rear side)

Replace if necessary

Clean if necessary

Replace bypass disc if necessary

Repair with refractory kit if necessary

Replace if necessary

Repair and/or replace doors if necessary

Replace gaskets if necessary

Adjust if necessary

Clean if necessary

Replace fan if necessary

Clean if necessary

Component

Solution of problem

Содержание AIREX Series

Страница 1: ...AIREX INSTALLATION AND MAINTENANCE INSTRUCTIONS 150 200 200 UK...

Страница 2: ...tallation standards 12 3 3 Packaging 13 3 4 Transportation 13 3 5 Assembly 14 3 6 Connecting boiler to system 14 3 7 Connecting to safety heat exchanger drain 15 3 8 Recirculation pump 15 3 9 Assembly...

Страница 3: ...e state of wear of the anode 1 4 INFORMATION FOR SYSTEM MANAGER The system manager must be instructed concerning the use and operation of his heating system in particular Give the system manager these...

Страница 4: ...cannot be held responsible Modifying parts connected to appliance Do not modify the following parts the boiler the air water and electricity lines the flue gas pipe safety valve and heating water dra...

Страница 5: ...ction booklet accompanies it in order to be consulted by the new owner and or installer Only original accessories must be used for all appliances with optionals or kits including electric This applian...

Страница 6: ...2 2 DIMENSIONS AND HYDRAULIC CONNECTIONS fig 1 1 Panel board 2 Wood storage door 3 Primary air setting 4 Secondary air setting 5 Flame sight glass 6 Combustion chamber door 7 Fan 8 Smoke pipes cleanin...

Страница 7: ...SIDE PRESSURE DROP MAX WORKING PRESSURE WOOD STORAGE VOLUME WOOD LOADING OPENING LENGTH OF LOGS m w c l bar l mm cm H mm I mm AIREX 150 149 3 166 8 2201 DN 65 DN 65 Rp 1 300 R 430 0 39 3 495 514x594 1...

Страница 8: ...controlled passage of combustion air contrarily to what happens with large traditional grates The air can be perfectly dosed because the grate covered with burning wood has the same crossing resistanc...

Страница 9: ...stem return GASIFICATION ZONE 2 Gasification takes place in the lower part of the firewood storage It is very important that gasification is as regular as possible so as not to overload the burner wit...

Страница 10: ...ages also has the task of collecting the ashes and possible embers The flames after having bounced off the walls of the bottom area and the refractory ones direct themselves with a whirling motion tow...

Страница 11: ...rsonnel a Thoroughly wash all the piping of the system to remove any residue or impurities which could jeopardise proper operation of the boi ler b Check that the chimney flue has an appropriate draug...

Страница 12: ...nstructions 3 2 INSTALLATION STANDARDS AIREX it is a boiler designed to run with firewood This appliance must be installed according to that indicated by standards in force in the country where the bo...

Страница 13: ...e instruction above Description of packs 1 Boiler body 2 Package containing casing and boiler insulation 3 Package containing casing and boiler insulation 4 Package containing the panel board 5 Packag...

Страница 14: ...equate clearance space must be left behind the boiler to allow the fan to be opened and serviced POSITIONING IN BOILER ROOM N B The minimum clearances indicated to the side are required to allow the A...

Страница 15: ...sight Attention If this precaution is not taken triggering of the thermal discharge valve can cause damage to persons animals and objects for which the manufacturer cannot be held responsible 3 8 RECI...

Страница 16: ...sing cover of smoke chamber with the relative seal Wood must be loaded in as little time as possible to keep the impeller of the fan from overheating and thus malfunctioning This problem occurs more q...

Страница 17: ...strap an excessive crushing of mineral wool would cause a non homogeneous insulation In case of maintenance it is possible to remove the strap by acting on the locking slots Fitting body insulation F...

Страница 18: ...holder small conduit fastening it with the fixing clip Place the bulb of the flow probe S4 in the rear left bulb holder large conduit fastening the cable with the fixing clip Insert the bulb of the r...

Страница 19: ...Installation instructions 19 8 11 1 4 2 7 3 10 17 6 5 18 12 fig 16 fig 17 13 14 15 16...

Страница 20: ...cific bulb holder It is recommended to convey the discharge Remember that for solid fuel boilers due to the thermal inertia of the fuel the installation of the thermal discharge valve is mandatory SCA...

Страница 21: ...have perfectly sealed joints to avoid that flue condensate smudge the walls due to permeation The entrance to the chimney should be at a 45 angle At the base of the chimney a flue inspection opening h...

Страница 22: ...t all the connections are watertight after commissioning the boiler and bringing the system to the operating temperature stop the pumps and repeat the air bleed operations let the system cool down and...

Страница 23: ...been loaded to reach the set temperature PARAMETER 1 or that the time set in PARAMETER 9 is too short To overcome this stalemate press the fan start key to start a new combustion phase If the boiler t...

Страница 24: ...TKS TA FLUE GAS PROBE recirculation pump if not installed the warranty is null and void manual zone mixer valve or electric managed by supplementary heating controller heating system pump open expansi...

Страница 25: ...present 16 16 Total probes parameter 24 FUNCTIONAL SETTING PARAMETER 11 If Solar absent 0 If Solar present 1 0 If Recirculation present 0 If Recirculation absent 2 0 If buffer Storage tank absent 0 I...

Страница 26: ...f the boiler detected by probe S4 must be greater than the mi nimum temperature PARAMETER 1 and loading is performed if the temperature detected by probe S4 is greater than that detected by probe S3 p...

Страница 27: ...NITARIA S3 S1 S2 Ps VE1 CS VENTILATORE M TKS ALIMENTAZIONE 230V 50Hz L1 N J1 J2 J3 J4 J5 J6 J7 J10 J11 J2 N N N N N N N N N N F F F F F F F F F F 1 2 3 5 7 9 11 13 15 4 6 8 10 12 14 16 J4 TA POWER SUP...

Страница 28: ...6 Total probes parameter 31 FUNCTIONAL SETTING PARAMETER 11 If Solar absent 0 If Solar present 1 1 If Recirculation present 0 If Recirculation absent 2 0 If buffer Storage tank absent 0 If buffer Stor...

Страница 29: ...inimum storage tank temperature measured by probe S3 Therefore if the combi storage tank is at a higher temperature than the minimum set temperature PARAMETER 3 the system pump will be activated on de...

Страница 30: ...ULO TANK in TANK S3 S2 VENTILATORE M ALIMENTAZIONE 230V 50Hz L1 N J1 J2 J3 J4 J5 J6 J7 J10 J11 J2 N N N N N N N N N N F F F F F F F F F F 1 2 3 5 7 9 11 13 15 4 6 8 10 12 14 16 J4 TKS TA POWER SUPPLY...

Страница 31: ...8 Probe 5 if absent 0 if present 16 16 Total probes parameter 31 FUNCTIONAL SETTING PARAMETER 11 If Solar absent 0 If Solar present 1 1 If Recirculation present 0 If Recirculation absent 2 0 If buffer...

Страница 32: ...EM 3 HEATING PRODUCTION OF DOMESTIC HOT WATER with combined tank TANK in TANK or HEATING STORAGE TANK PUFFER both with the possibility of having a coil and its control of SOLAR PANEL SYSTEM as support...

Страница 33: ...iler Ret is the boiler return temperature 6 Flue gas Temp is the combustion flue gas outlet temperature Display procedure The screens can be scrolled by using the direction arrows and present on the p...

Страница 34: ...duction cycle or storage tank loading will be activated automatically when the minimum temperature of the boiler or torage tank has been reached It will be deactivated when the boiler or storage tank...

Страница 35: ...feet Do not pull the electric cables Do not leave the appliance exposed to atmospheric agents rain sun etc unless expressly designed Do not allow children or unskilled persons to use the appliance 23...

Страница 36: ...2 14 J3 N Sonda 1 Pannelli Solari 1 Sonda 3 Boiler P Alto 4 Sonda 5 Ritorno Caldaia 16 Ingresso Contatto Porta Sonda 2 Scambiat Solare o Puffer P Basso 2 Sonda 4 Mandata Caldaia 8 Ingresso Crono Termo...

Страница 37: ...ameters repeat the sequence scrolling with the direction arrows and PHASE 6 After having set or changed the parameters you must hold the key pressed for 8 seconds to transfer the data to the non volat...

Страница 38: ...performed on an 8 C scale in four 2 C steps starting from the boiler working temperature defined by parameter n 0 see the list of electro hydraulic diagram parameters page 23 Furthermore it is possibl...

Страница 39: ...through the bypass After the door has closed the system continues working automatically following the panel board logic Just close the door to silence the alarm Remember that keeping the door open fo...

Страница 40: ...nage there is no water leakage ventilationconditionsand minimum distancesare guaranteed to perform maintenance Switching boiler on and off To switch the boiler on and off see the SYSTEM MANAGER OPERAT...

Страница 41: ...ntial air passages are created with a very small flame due to an excess of air The AIREX boiler must be fed with natural wood logs at the length indicated in paragraph 6 6 The logs must normally be ro...

Страница 42: ...m 1 cm 4 cm for AIREX 200 200 UK The firewood must be of 20 cm diameter maximum These measures must be strictly observed As for good combustion it is essential that there is a uniform descent of the w...

Страница 43: ...peration of the panel board with the boiler at full capacity until the fan is forced to stop when the set tempe rature has been reached Check for leaks from pipe connections After the initial start wi...

Страница 44: ...e content check that the recirculation pump is working correctly and the flue gas tempe rature at partial load and increase the working temperature In order to control the room temperature it is there...

Страница 45: ...door slowly Use larger logs Consume the previous load of wood before reloading Problem The boiler does not reach the requested temperature The flame is small and there is too much air Inspecting the w...

Страница 46: ...alist based on the status of the appliance ascertained through inspection Inspection and maintenance jobs must be performed in the order shown on page 47 Inspection and maintenance instructions To ass...

Страница 47: ...en in the paragraph Combustion air adjustment 2 Check that the two adduction holes for the secondary air placed in the grate seat are not obstructed if they are pass a soft brush in this pipe Check th...

Страница 48: ...ary air distributor Open the front intermediate door and clean the inner space carefully from tarry residues dust and wood flakes which have entered through the primary and secondary air holes Careful...

Страница 49: ...bottom door insulation Integrity of door sealing gaskets Correct operation of microswitch Cleaning of fan blades Fan noise Cleaning of flue gas circuit rear side Replace if necessary Clean if necessa...

Страница 50: ...50 Inspections and maintenance...

Страница 51: ...Inspections and maintenance 51...

Страница 52: ...urthermore it reserves the right to modify its products as deemed necessary or useful without a ecting their essential features 46033 casteldario mantova italia tel 39 0376 57001 fax 39 0376 660556 in...

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