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MANUAL - SPRAY GUN CLEANERS - UG4000 SERIES

TROUBLESHOOTING PROCEDURES

PROCEDURE 3
Blocked Passage in Air Line

The components in the air line are the 

diaphragm pump, the auto wash timer, lid switch, regu-

lator and air filter. See Flow diagram and section, Replacement Parts. 

To troubleshoot a component:
1) Disconnect the air line to the component using the quick disconnect. 
2) Turn on the “Auto Wash Timer” and check for presence of positive air pressure in air line. If
there is ample positive air pressure, replace the component.

If air pressure is absent, there is a faulty component upstream. Reconnect the air line and check
the operation of the next component upstream by following steps 1 and 2 above.

PROCEDURE 4
Blocked Passage in Solvent Line

The components in the solvent line are: 

suction pipe, diaphragm pump, check valve

(UG3000DA), delivery tubes, jets.  See Flow diagram and section, Replacement Parts. 

Troubleshoot Suction Pipe: 

1) Disconnect Suction Pipe from drain valve and lift out of solvent pail.
2) Turn the “Auto Wash Timer” knob and check for suction by placing finger over end of the suc-
tion pipe.
3) If you feel suction, suction pipe is not faulty. If you do not feel suction, disconnect the hose to
the inlet port on the diaphragm pump. If you feel suction, replace the suction pipe.   

Troubleshoot Check Valve For UG3000DA:

1) Remove hose to the check value, place end of hose in emplty clean pail.
2) Turn the “Auto Wash Timer” knob and test for positive air pressure. If there is positive air pres-
sure replace the combination valve.

Содержание UG1000 Series

Страница 1: ...v A OPERATING MANUAL SPRAY GUN CLEANERS UG1000 UG3000 SERIES PATENTS USA 4 788 836 CANADA USA 5 213 117 ENGLAND EUROPE 0300248 ITALY SWEDEN 0300248 GERMANY FRANCE 8110528 0 JAPAN UNI RAM CORPORATION O...

Страница 2: ...VENT AND AIR SUPPLY 5 SOLVENT SELECTION 5 SOLVENT PAIL SETUP 6 GROUND WIRE INSTALLATION 6 OPERATION PRE CLEAN 6 CLEANING SPRAY GUNS AND CUPS 6 AFTER CLEANING 7 DAILY MAINTENANCE FILTER PADS AND SCREE...

Страница 3: ...stions about the operation of this machine call your distributor or a Uni Ram Service Engineer CAUTIONS AND WARNINGS Always disconnect this machine from power sources before performing maintenance Do...

Страница 4: ...NUAL SPRAY GUN CLEANERS UG1000 3000 SERIES 4 Automatic Wash Timer Air Flush Button UG3000DA only Tank Lid Cleaning Tank STRUCTURE OF SPRAY GUN CLEANERS Access Door UG3000D and UG3000DA only Ground Wir...

Страница 5: ...f any item is missing contact your supplier LOCATION Position in a well ventilated area away from sparks heat and open flames LEVELING VENT AND AIR SUPPLY Level the machine using the adjustable legs A...

Страница 6: ...there See picture on right One 5 Gal 19 L pail of solvent is required Place the pail in front of the machine Disconnect the Suction Pipe from the Drain Valve by pushing the gray button and bring pipe...

Страница 7: ...ter disposal or recycling CLEANING SPRAY GUNS AND CUPS Loosen the air cap of the spray gun two full turns Lock the trigger in the open position with the Trigger Lock Spring Plug air inlet of spray gun...

Страница 8: ...pedal models A dedicated pump delivers wash solvent through the brush For models with the Manual Rinse feature open the lid and step on the foot pedal right pedal on two pedal models Clean solvent is...

Страница 9: ...ilter pad when damaged Inspect the screen located below the filter and clean when necessary Drain and flush the Moisture Filter allowing air under pressure to flow through it REPLACING SOLVENT Disconn...

Страница 10: ...D PUMP MAKES A HISSING NOISE Water in air line causes pump to stall Follow Procedure 2 Blockage in Air Passage in Diaphragm Pump WASH SOLVENT DOES NOT FLOW AND PUMP DOES NOT MAKE A NOISE Pump leaks Bl...

Страница 11: ...ach Step Below Turn Timer If guns are not clean carry out next step Use Trigger Lock Spring Re install with proper adapter Replace incompatible solvent with sol vent formulated for type of paint used...

Страница 12: ...er This procedure may have to be repeated several times If this procedure does not work replace the pump Cause The check valve is stuck due to excessively contaminat ed solvent Preventative Action Rem...

Страница 13: ...m by following steps 1 and 2 above PROCEDURE 4 Blocked Passage in Solvent Line The components in the solvent line are suction pipe diaphragm pump check valve UG3000DA delivery tubes jets See Flow diag...

Страница 14: ...14 MANUAL SPRAY GUN CLEANERS UG1000 3000 SERIES FLOW DIAGRAMS Use the diagrams to trace the flow of compressed air and solvent UG1000D UG3000D UG3000DA...

Страница 15: ...MP 5 SUCTION PIPE 140 500F 10 171 TANK DRAIN VALVE 600 8901 GROUND WIRE PAIL 130 630N Y DOOR UG2 3000 120 318 HANDLE 110 356 TAPER NOZZLE 100 350 SPRAY JETS TANK COMPLETE ASSY 130 300F 120 318 HANDLE...

Страница 16: ...ription 110 430 Nozzle Adapter All models Push On 110 430MJ Nozzle Adapter SATA Mini Jet Threaded 110 430MJP Nozzle Adapter SATA Mini Jet Push On 110 430L1 Nozzle Adapter Threaded SATA 0 6 1 0 litre c...

Страница 17: ...eturn of your original pump Conditions of Warranty As Uni ram Corporation has no control over the working conditions or circumstances under which the purchaser stores handles or uses the product Uni r...

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