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10

MANUAL - SPRAY GUN CLEANERS - UG1000-3000 SERIES

TROUBLESHOOTING CHART

SYMPTOM

REASON                   CORRECTIVE ACTION    

• Drain valve closed

• Solvent level too low

• Paint debris in pump

• Blockage in solvent line

After Each Step Below,  Turn
Timer. If solvent does not flow,
carry out next step.

• Open drain valve (put in verti-

cle position), if not already
open

• Check wash solvent level. Add

solvent if less than 1/2 full. 

• Follow Procedure 1, Blocked

Fluid Passage in Diaphragm
Pump.

• Follow Procedure 4, Blocked

Passage in Solvent Line

WASH SOLVENT DOES
NOT FLOW AND PUMP
MAKES A HISSING NOISE

• Water in air line causes

pump to stall

• Follow Procedure 2, Blockage

in Air Passage in Diaphragm
Pump

WASH SOLVENT DOES
NOT FLOW AND PUMP
DOES NOT MAKE A NOISE

• Pump leaks

• Blockage in air passage

• Replace pump

• Follow Procedure 3, Blocked

Passage in Air Line

PUMP DOES NOT STOP
UNLESS TIMER IS TURNED
BY HAND OR AIR IS SHUT
OFF

• Defective timer

• Replace timer

TIMER KNOB SPINS BACK
WHEN  TURNED

• Defective timer

• Replace timer

INSIDE WALL OF TANK IS
COATED WITH PAINT EVEN
THOUGH OPERATOR
MAINTAINS TANK

• Solvent lacks cleaning

strength 

• Replace solvent with solvent

that is formulated for type of
paint used and for use with
automatic spray gun cleaning

WASH SOLVENT DOES
NOT FLOW AND PUMP
MAKES A PUMPING NOISE

Содержание UG1000 Series

Страница 1: ...v A OPERATING MANUAL SPRAY GUN CLEANERS UG1000 UG3000 SERIES PATENTS USA 4 788 836 CANADA USA 5 213 117 ENGLAND EUROPE 0300248 ITALY SWEDEN 0300248 GERMANY FRANCE 8110528 0 JAPAN UNI RAM CORPORATION O...

Страница 2: ...VENT AND AIR SUPPLY 5 SOLVENT SELECTION 5 SOLVENT PAIL SETUP 6 GROUND WIRE INSTALLATION 6 OPERATION PRE CLEAN 6 CLEANING SPRAY GUNS AND CUPS 6 AFTER CLEANING 7 DAILY MAINTENANCE FILTER PADS AND SCREE...

Страница 3: ...stions about the operation of this machine call your distributor or a Uni Ram Service Engineer CAUTIONS AND WARNINGS Always disconnect this machine from power sources before performing maintenance Do...

Страница 4: ...NUAL SPRAY GUN CLEANERS UG1000 3000 SERIES 4 Automatic Wash Timer Air Flush Button UG3000DA only Tank Lid Cleaning Tank STRUCTURE OF SPRAY GUN CLEANERS Access Door UG3000D and UG3000DA only Ground Wir...

Страница 5: ...f any item is missing contact your supplier LOCATION Position in a well ventilated area away from sparks heat and open flames LEVELING VENT AND AIR SUPPLY Level the machine using the adjustable legs A...

Страница 6: ...there See picture on right One 5 Gal 19 L pail of solvent is required Place the pail in front of the machine Disconnect the Suction Pipe from the Drain Valve by pushing the gray button and bring pipe...

Страница 7: ...ter disposal or recycling CLEANING SPRAY GUNS AND CUPS Loosen the air cap of the spray gun two full turns Lock the trigger in the open position with the Trigger Lock Spring Plug air inlet of spray gun...

Страница 8: ...pedal models A dedicated pump delivers wash solvent through the brush For models with the Manual Rinse feature open the lid and step on the foot pedal right pedal on two pedal models Clean solvent is...

Страница 9: ...ilter pad when damaged Inspect the screen located below the filter and clean when necessary Drain and flush the Moisture Filter allowing air under pressure to flow through it REPLACING SOLVENT Disconn...

Страница 10: ...D PUMP MAKES A HISSING NOISE Water in air line causes pump to stall Follow Procedure 2 Blockage in Air Passage in Diaphragm Pump WASH SOLVENT DOES NOT FLOW AND PUMP DOES NOT MAKE A NOISE Pump leaks Bl...

Страница 11: ...ach Step Below Turn Timer If guns are not clean carry out next step Use Trigger Lock Spring Re install with proper adapter Replace incompatible solvent with sol vent formulated for type of paint used...

Страница 12: ...er This procedure may have to be repeated several times If this procedure does not work replace the pump Cause The check valve is stuck due to excessively contaminat ed solvent Preventative Action Rem...

Страница 13: ...m by following steps 1 and 2 above PROCEDURE 4 Blocked Passage in Solvent Line The components in the solvent line are suction pipe diaphragm pump check valve UG3000DA delivery tubes jets See Flow diag...

Страница 14: ...14 MANUAL SPRAY GUN CLEANERS UG1000 3000 SERIES FLOW DIAGRAMS Use the diagrams to trace the flow of compressed air and solvent UG1000D UG3000D UG3000DA...

Страница 15: ...MP 5 SUCTION PIPE 140 500F 10 171 TANK DRAIN VALVE 600 8901 GROUND WIRE PAIL 130 630N Y DOOR UG2 3000 120 318 HANDLE 110 356 TAPER NOZZLE 100 350 SPRAY JETS TANK COMPLETE ASSY 130 300F 120 318 HANDLE...

Страница 16: ...ription 110 430 Nozzle Adapter All models Push On 110 430MJ Nozzle Adapter SATA Mini Jet Threaded 110 430MJP Nozzle Adapter SATA Mini Jet Push On 110 430L1 Nozzle Adapter Threaded SATA 0 6 1 0 litre c...

Страница 17: ...eturn of your original pump Conditions of Warranty As Uni ram Corporation has no control over the working conditions or circumstances under which the purchaser stores handles or uses the product Uni r...

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