Uni-Mig KUMJRVM150 Скачать руководство пользователя страница 8

8

CAUTION

1.   Working Environment.

1.1  The environment in which this welding equipment is installed must be free of grinding dust, corrosive 

 

 chemicals, flammable gas or materials etc, and at no more than maximum of 80% humidity.

1.2  When using the machine outdoors protect the machine from direct sun light, rain water and snow etc;

   the temperature of working environment should be maintained within -10°C to +40°C.

1.3  Keep this equipment 30cm distant from the wall.

1.4  Ensure the working environment is well ventilated.

2.   Safety Tips.

2.1  Ventilation

 

This equipment is small-sized, compact in structure, and of excellent performance in amperage output.

   The fan is used to dissipate heat generated by this equipment during the welding operation.

 Important: Maintain good ventilation of the louvers of this equipment. The minimum distance between

 

this equipment and any other objects in or near the working area should be 30 cm. Good ventilation is 

 

of critical importance for the normal performance and service life of this equipment.

2.2

 Thermal Overload protection.

 

Should the machine be used to an excessive level, or in high temperature environment, poorly  

 

ventilated area or if the fan malfunctions the Thermal Overload Switch will be activated and the 

 

machine will cease to operate.  Under this circumstance, leave the machine switched on to keep the 

 

built-in fan working to bring down the temperature inside the equipment. The machine will be ready for

 

use again when the internal temperature reaches safe level.

2.3

  Over-Voltage Supply

 

Regarding the power supply voltage range of the machine, please refer to “Main parameter” table.

 

This equipment is of automatic voltage compensation, which enables the maintaining of the voltage

 

range within the given range. In case that the voltage of input power supply amperage exceeds the

 

stipulated value, it is possible to cause damage to the components of this equipment. Please ensure

 

your primary power supply is correct.

2.4  Do not come into contact with the output terminals while the machine is in operation. An electric shock

 

may possibly occur.

MAINTENANCE

Exposure to extremely dusty, damp, or corrosive air is damaging to the welding machine. In order to pre-

vent any possible failure or fault of this welding equipment, clean the dust at regular intervals with clean and 

dry compressed air of required pressure. 
Please note that: lack of maintenance can result in the cancellation of the guarantee; the guarantee of 

this welding equipment will be void if the machine has been modified, attempt to take apart  the machine or 

open the factory-made sealing of the machine without the consent of an authorized representative of the 

manufacturer.

TROUBLE SHOOTING

Caution: Only qualified technicians are authorized to undertake the repair of this welding equipment.

 

For your safety and to avoid Electrical Shock, please observe all safety notes and precautions 

 

detailed in this manual.

 

Содержание KUMJRVM150

Страница 1: ...d understand this instruction manual carefully before the installation and operation of this equipment OPERATING MANUAL KUMJRVM150 KUMJRVM182 Welding Guns Of Australia PTY LTD 2016 INVERTER MIG MMA WE...

Страница 2: ...e represents the latest developments in Inverter technology put together by our professional team of highly skilled engineers The expertise gained from our long involvement with inverter technology ha...

Страница 3: ...th Gas 13 14 Wire Feed Drive Roller Selection 15 Wire Installation Set up Guide 16 Installation Operation for MIG Welding with No Gas 17 18 Installation Guide for Mig Torch Liner Installation 19 MIG T...

Страница 4: ...s Welding Current Range MMA 10 130 Amps Rated Power MIG 5 75 KVA I ieff MIG 10 Amps Power factor 0 67 Protection Class IP21S Insulation Class F Dimensions Power Source LxWxH 485x205x320mm Weight Power...

Страница 5: ...s Welding Current Range MMA 10 160 Amps Rated Power MIG 7 5 KVA I ieff MIG 9 5 Amps Power factor 0 67 Protection Class IP21S Insulation Class F Dimensions Power Source LxWxH 485x205x320mm Weight Power...

Страница 6: ...ct input power cable for wear and tear replace the cable immediately if damaged bare wiring is dangerous and can kill Do not use damaged under sized or badly joined cables Do not drape cables over you...

Страница 7: ...cause gas cylinders are normally part of the welding process be sure to treat them carefully CYLINDERS can explode if damaged Protect gas cylinders from excessive heat mechanical shocks physical damag...

Страница 8: ...rking to bring down the temperature inside the equipment The machine will be ready for use again when the internal temperature reaches safe level 2 3 Over Voltage Supply Regarding the power supply vol...

Страница 9: ...witch 7 Amperage Adjustment Knob MMA 8 Output terminal 9 Euro Mig Torch Connector MIG MAG 10 Output terminal 1 2 3 4 5 BACK PANEL LAYOUT 12 Power switch 13 Gas Inlet 14 Fans 15 Input power cable 16 Da...

Страница 10: ...d be paid to the polarity refer to the electrode manufacturers information for the correct polarity DC Electrode connected to output socket DC Electrode connected to output socket 3 Set the welding cu...

Страница 11: ...ross the arc into the molten pool and becomes the deposited weld metal The deposit is covered and protected by a slag which comes from the electrode coating The arc and the immediate area are envelope...

Страница 12: ...length no greater than the diameter of the core wire Electrode Angle The angle that the electrode makes with the work is important to ensure a smooth even transfer of metal When welding in down hand...

Страница 13: ...wire from the spool being sure to hold the wire to prevent rapid uncoiling Feed the wire into the wire feeder inlet guide tube through to the drive roller 8 Carefully feed the wire over the drive roll...

Страница 14: ...rate to between 5 10 l min 16 Set the welding parameters using the wire feed and voltage control knobs 17 Using the Burn Back control set the amount of wire to burn back after you release the torch t...

Страница 15: ...require less tension from the top pressure roller to avoid de forming the shape of the wire too much tension will push the wire out of shape and cause it to catch in the contact tip Flux Core Gasless...

Страница 16: ...stment if required Carefully retighten the locking nut and screw to hold the new position NOTE VIPER 182 not geared 4 Snip the wire carefully be sure to hold the wire to prevent the spool uncoiling Ca...

Страница 17: ...or Gas Less Flux Core wire 7 Place the Wire Spool onto the Spool Holder Note the spool retaining nut is Left Hand thread Snip the wire from the spool being sure to hold the wire to prevent rapid uncoi...

Страница 18: ...welding parameters using the wire feed and voltage control knobs 16 Using the Burn Back control set the amount of wire to burn back after you release the torch trigger This prevents the wire becoming...

Страница 19: ...2 way 7 Leaving the torch straight snip the liner approximately 3mm past the end of the torch neck 8 Place the tip holder over the end of the liner and screw into the torch neck nipping it up tight 9...

Страница 20: ...torch end 7 Fit the liner retaining nut together with the liner o ring 8 Push the liner firmly into the torch lead and tighten the liner retaining nut 9 Cut the liner flush with the end of liner retai...

Страница 21: ...ize to match the diameter of the wire being used 15 Fit the remaining front end parts to the torch neck ready for welding 15 Fit the nozzle to the torch neck ready for welding 11 Install a U groove dr...

Страница 22: ...operties and corresponding advantages and limitations To perform MIG welding the basic necessary equip ment is a welding gun a wire feed unit a welding power supply an electrode wire and a shielding g...

Страница 23: ...at and force of the arc flattens out the droplet into the weld pool The heat of the arc melts the end of the wire slightly as it feeds towards the base metal The wire feed speed overcomes the heat of...

Страница 24: ...bead profile and degree of weld penetration Push Technique The wire is located at the leading edge of the weld pool and pushed towards the un melted work surface This technique offers a better view of...

Страница 25: ...ape prevents undercut uneven penetration poor gas shield and poor quality finished weld Correct angle Not enough angle Too much angle good level of control over the weld pool even flat weld less contr...

Страница 26: ...d resulting in a weld deposit of poor quality cold lap lack of fusion lack of joint penetration porosity large wide bead Too Slow Travel Speed Correct Travel Speed The correct travel speed keeps the a...

Страница 27: ...ect shield the wire the arc and the molten weld metal from the atmosphere Most metals when heated to a molten state will react with the air in the atmosphere without the protection of the shielding ga...

Страница 28: ...5 Ergo Handle Location Body 6 UB1505 Lock Nut 7 UB1521 Cable Terminal 8 UB1521 C Cable Terminal Cover 9 UG8015 Handle Cable Support C W Ball Joint 10 UB1517 30 Hyperflex Cable Assembly x 3mt UB1517 40...

Страница 29: ...5CYL Cylindrical Nozzle QTY2 PGN15CON Conical Nozzle QTY2 PGN15TAP Tapered Nozzle QTY2 PGN15SPOT Spot Nozzle QTY2 Liners SB15 Liners Part Number Description SLB3M Blue Steel Liner 3 Metre SLB4M Blue S...

Страница 30: ...Wire stubbing during welding Possible Reason Suggested Remedy Holding the torch too far away Bring the torch closer to the work and maintain stick out of 5 10mm Welding voltage set too low Increase th...

Страница 31: ...gged the most common causes of bad feeding Try to clear the liner by blowing out with compressed air as a temporary cure it is recommended to replace the liner Wrong size liner Install the correct siz...

Страница 32: ...larger electrode Poor welding technique Use the correct welding technique or seek assistance for the correct technique Poor joint preparation Check the joint design and fit up make sure the material i...

Страница 33: ...ulator and line for an extended time period In this situation it is recommended to open the cylinder valve set the flow rate to 8 10 l min close the cylinder valve and check after a minimum of 15 minu...

Страница 34: ...UNI MIG Jasic Inverter MIG SWF Power Source Separate Wire Feeder Only 3 Years Clause 3 UNI TIG Jasic Inverter TIG Power Source Only 3 Years Clause 3 UNI MIG Water Cooler 1 Year Clause 3 T R Pulse MIG...

Страница 35: ...ods are unable to be repaired the Goods are returned at your cost within thirty 30 days of the delivery date and c Welding Guns Of Australia PTY LTD will not be liable for Goods which have not been st...

Страница 36: ...rinted Circuit Board Gun Plug House Cable Support Gas Connector Handle To Suit PP36 with Knobs All Xcel Arc Magmaweld Mig Welding Wires Electrodes Arc Leads Welding Cable Electrode Holder Eatch Clamps...

Страница 37: ...37 NOTES...

Страница 38: ...38 NOTES...

Страница 39: ...39...

Страница 40: ...166 AUSTRALIA 112 Christina Rd Villawood NSW 2163 Phone 02 9780 4200 Fax 02 9780 4244 Email sales unimig com au Web www unimig com au Welding Guns Of Australia Pty Ltd ABN 14 001 804 422 Welding Guns...

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