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Ulvac UFW-003, Инструкция по эксплуатации, Страница: 17 / 20

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10 

12.

Failure and Countermeasure

 

                   

 

                   

Phenomenon 

 
 
Causes 
 
 

Failed to operate 

Faile

d to suck oil 

Oil leak out 

Failed to clean oil 

Pressure buzzer switch 

rings 

Countermeasure 

Power source is not on. 

○

 

 

 

 

Confirm power source. 

Voltage failure 

○

 

 

 

 

Set rated voltage 

±

10%.

 

Power source 

Poor piping 

○

 

 

 

 

Maintenance and trouble 
shooting of piping 

Clog in piping 

 

○

 

 

○

 

Clean piping 

Pipi
ng 

Poor piping 

 

○

○

 

 

Maintenance and trouble 
shooting of piping 

Pump lock 

○

 

 

 

 

Maintenance and trouble 
shooting of pump 

Rotor failure 

 

○

 

 

 

Repair pump. 

Defective oil seal 

 

 

○

 

 

Repair pump. 

Circul

ar pum

p

 

Defective relief valve 

 

○

 

 

 

Repair pump. 

Clog in element 

 

○

 

 

○

 

Replace elements 

Inferior element function 

 

 

 

○

 

Replace elements. 

Element 

Failure in set up for filtering 

time 

 

 

 

○

 

Lengthen filtering time. 

Note1)    Pressure switch and buzzer are of option. 
Note2)    Fill in the form, the last page of this instruction manual, ‘Check list for the current 

situation’ when you return this product due to failure.  Attach this form to the product.   

Note3) Inquire us any other unclear points. 

 

 

 

 

 

 

 

 

 

Содержание UFW-003

Страница 1: ...y Water Separation Instruction Manual UFW 003 ULVAC KIKO Inc Caution Be sure to read this manual for safety and efficiency beforehand The dimensions specifications of the models of these products may be changed without notice for quality improvement ...

Страница 2: ...esults from the pump being stopped for a long time 2 Foreign objects have built up in the circulator pump from circulating extremely contaminated oil 1 Rust tends to form while the circulating pump is stopped Therefore even after the work task is finished continue to start up the pump only and circulate oil If the pump must be stopped for a long time separate the water sufficiently after the vacuu...

Страница 3: ...ttention or to keep them as a rule We show the symbols and their definitions as follows Danger This mark means that a user s life is very high possibly in danger for death or heavy injury sickness if he or she fails to operate or handle Warning This mark also means that a user s life is possibly in danger for death or heavy injury sickness if he or she fails to operate or handle Caution This mark ...

Страница 4: ...or fire Warning Do not put it near or into fire It may cause explosion and fire Warning Do not touch the pump while operating Warning Do not cut fibers of elements Do not attach them with an adhesive Don ts actions may cause deformation of fibers and elements may not function Warning Consult with doctors immediately without robbing your eyes after washing them with clean water when fibers of eleme...

Страница 5: ...ere is not any damage during transportation Please contact our dealers if you find any defect or failing of our products caused by delivery Make sure the flanges tightly shut before using our product A loose flange may cause oil leakage or pump damage 2 The required condition for storage installation and operation Please keep the conditions as follows for storage installation and operation Ambient...

Страница 6: ...ed items for elements components or parts for oil filtration system Unspecified items may cause oil leakage failure in filtering and breakage Do not disassemble or remodel rebuild detune Do not mount nor remove while operating It may cause oil leakage or breakage Do not press from the external Do not handle elements wildly fibers may deform for fiber is molded form Mount elements in the body for s...

Страница 7: ...d rubber gloves at element replacement Wash your hands with water and soap if you happen to touch oil of vacuum pump Get treatment by doctors if you happen to have the oil in your eyes after washing with clean water at least for fifteen minutes Safety 5 ...

Страница 8: ...tem diagram P5 ５ Installation P6 ６ Preparation for operation and supply P6 ７ Operation P7 ８ Shut down P7 ９ Maintenance and Check up P7 １０ Replacement of Elements P9 １１ Replacement of Oil P9 １２ Failure and countermeasure P10 １３ Anti Chemicals P11 １４ Disposal P12 １５ Assurance P12 １６ Closing P12 UFO UFW Check sheet of the current situation For maintenance repair ...

Страница 9: ...in 50 60Hz Max capacity of removing water or moiture Continue separate drain Accuracy in removing water 100 200ppm Max acid neutralization ability 0 1mol element Relief pressure 0 35MPa Power source Single phase 100V 25W 50 60Hz Full load current 0 6A 0 6A 50 60Hz Range of circulation oil temperature From10 to80 Weight Approx 8 4Kg body weight Dimension 235W 245L 418H Necessary oil Approx 1L Prepa...

Страница 10: ...iption Item no Description Filter case PP elbow Housing head Nylon hose Motor Oil supply port Oil pressure pump Power cord Pressure gauge Power supply adopter Three way valve Switch Inlet Fuse 1A Outlet Earthing Drain port Stop valve ...

Страница 11: ...alve Definition Inlet port side three way valve Direction Refill port side Closed position CLOSE Inlet port side Outlet side three way valve Direction Upper side oil drain side Closed position CLOSE Drain port side ...

Страница 12: ...ow to connect to GLD series pump UFW 003 model Oil supply port Separately sold adopter is necessary Outlet side three way valve Drain port Supply port Oil inlet Attachment hose Attachment hose Outlet port Separately sold special adopter is necessary ＵＦW ００３ model エエ レレ メメ ンン トト Circulating pump Relief valve Oil supply Oil supply port Oil drain port Outlet port Inlet port Element Option port Vacuum...

Страница 13: ...er separation membrane and improves its function at the operation outset Always soak with water before use To remove refer to 10 Replacement of Elements 6 Preparation for operation and supply 6 1 Place this body and oil rotary vacuum pump at the height of the surface of oil or lower than it within 1m The oil in the body may reflux back run towards the pump side if you set the body higher than the ...

Страница 14: ... upwards 7 2 Confirm that power cord plugs in consent Turn on the main switch and it starts running 7 3 Water separated from oil collect in a filter case bottom the blue section during operating Open the drain valve and drain the water when water reaches up to the blue section the bottom of filter case 7 4 Pay special attention to draining water always during operation The full water in filter cas...

Страница 15: ...eterioration condition The condition of contamination Every piping Crack loose breakage The condition of contamination Pressure gauge A gauge pointer goes out of order We suggest that overhaul should be performed every two years for longer lifetime of our product Please ask us or our dealers for overhauling for this product is assembled of mechanical ingenuity 9 3 List of Consumables Description N...

Страница 16: ...t in the upper side of filter case and put off hose 10 10 Rotate the filter case anti clockwise and remove it If it is stiff put rubber bands in three places rotate it with your hands Or you can easily rotate it with a belt trench The other tools may damage it 10 11 Remove elements from housing head 10 12 Set new elements after cleaning inside and around the housing head 10 13 Set a filter case an...

Страница 17: ...shooting of piping Pump lock Maintenance and trouble shooting of pump Rotor failure Repair pump Defective oil seal Repair pump Circular pump Defective relief valve Repair pump Clog in element Replace elements Inferior element function Replace elements Element Failure in set up for filtering time Lengthen filtering time Note1 Pressure switch and buzzer are of option Note2 Fill in the form the last ...

Страница 18: ... Valve Hose Particular material metal section sus AS resin PE resin SUS stainless steel PE polyethylene BS brass FC 250 steel casing BS PVC 13 2 Anti solvent anti chemicals Summary 〇 NO PROBLEM CAUTION Acetone Benzene Diethyl ether Ethyl acetate Ethyl alcohol Trichloroethylene Acetate Chlorine gas Ammonia gas Hydrogen sulfide Freon Water ...

Страница 19: ...hin assured period Ambient temperature humid from 7 to 40 Type of exhaust gas of vacuum pump and temperature Dry air from 7 to 40 Handle and operate following this instruction manual 3 Charge for repair even in assured period in the cases below Defect failures caused by natural disasters earth quakes or fire Defect failures caused by the particular environment of brine damages and pollution Failur...

Страница 20: ... regular check up Overhaul Charged Request for estimation for the repair and repair ２ The situation of failure defect Abnormal noise Pressure failure Operation failure The other ３ Purpose for vacuum pump or pump name Vacuum pump model type Purpose Model name ４ Type of vacuum sucking gas １ Effect on health life Harmless Hazardous ２ Gas type description Mandatory to fill in ５ Operation environment o...

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