Ultratech Tactical Welder 4800 Скачать руководство пользователя страница 12

1-904-292-1611 · tacticalwelder.com

12

Troubleshooting

Trouble

Possible Problem

Possible Solution

Wire drive motor does not turn    1. 

Wire feed speed control at zero.

2.  Trigger in not pressed.
3.  Wire drive m otor is damaged.
4.  Feed roller is not correctly installed.

1. 

Increase wire feed speed control.

2.  Wire will feed only when the trigger is pressed.
3.  Replace wire drive motor.
4.  See installation section to correctly install the drive roller.

Wire feed inconsistently

1. 

Torch liner is plugged.

2.  Wire diameter may vary on spool of wire 

causing the wire to catch in the contact tip.

3.  Too much or too little wire tension.
4.  Too much or too little drive roll tension.
5.  Drive roll is worn.

1. 

Clear or replace torch liner.

2.  Increase the contact tip one size
3.  See setup step 16 (pg. 8)
4.  See setup step 16 (pg. 8)
5.  Replace drive roll.

Cannot create an arc

1. 

Work piece is painted or rusty

2.  Ground clamp is connected where there is 

paint or rust

3.  Ground clamp is not electrically connected 

to the work piece 

4.  Trigger is not pressed.
5.  Although wire is feeding, power is not 

delivered to the tip because the battery is 
too hot.

1. 

Remove all paint and rust.

2.  Remove all paint and rust so ground clamp is connected to 

bare metal.

3.  Make certain the ground clamp is connected to the work 

piece. 

4.  This unit is not electrically hot until you press the torch 

trigger.

5.  Allow the battery to cool for 20 seconds and try welding 

again.

Welding arc is unstable, 
excessive spatter

1. 

The contact tip is too large.

2.  Torch liner is plugged.
3.  No shielding gas.
4.  Wire speed setting isincorrect.

1. 

Make certain the correct contact tip is installed.

2.  Clear or replace torch liner.
3.  Connect shielding gas supply and turn shielding gas on.
4.  Refer to the label inside the wire compartment door for 

wire speed setting recommendations.

Welding Gun

Содержание Tactical Welder 4800

Страница 1: ...UltraTech International Inc 11542 Davis Creek Court Jacksonville FL 32256 1 904 292 1611 tacticalwelder com Operations Manual Part Number 4800...

Страница 2: ...n Welding unit Loading Welding gun Connecting gun to power unit Welding Gun Exploded Diagram 10 Operation 10 Setting wire feed speed Clamping ground wire PPE Starting arc Weld Time capability Charging...

Страница 3: ...be F O B Factory in Boulder Colorado or F O B at any other UltraTech authorized facility as determined by UltraTech No compen sation or reimbursement for transportation costs of any kind will be allow...

Страница 4: ...nt When welding is to be suspended for any sustained period of time such as during lunch or overnight the welding gun should be disconnected from the battery pack when not in use Never immerse the wel...

Страница 5: ...It is necessary and required that the operator have a fire extinguisher nearby and have knowledge and training in its use Be aware and alert to the danger of conduction or radiation For example if wel...

Страница 6: ...2 3 2 mm to 12 7 mm How long does it take to recharge the battery pack From full discharge the battery pack takes approximately 2 5 hours to charge fully From partial discharge it takes approximately...

Страница 7: ...n on the charger switch 4 Allow unit to charge until the LED2 light on the charger turns green The onboard fuel gage should indicate a full charge Full charge may take up to 3 hours with the 7A charge...

Страница 8: ...outlet guide tube and feed through to the opposite side Pull 12 of wire through the end of the gun Check that the wire is in the drive roller s groove Close the tensioner then lock down the wire tens...

Страница 9: ...9...

Страница 10: ...gun connectors Allow the gun to cool before handling without protective equipment 8 InspecttheTacticalWelderequipmentforanydamageandclean where necessary 9 If the battery charge was depleted charge t...

Страница 11: ...n surface of the plastic roller and main shaft Use silicon oil on gears and shafts Oil all parts sparingly with a toothpick or Q Tip Troubleshooting Trouble Possible Problem Possible Solution Welder n...

Страница 12: ...ace drive roll Cannot create an arc 1 Work piece is painted or rusty 2 Ground clamp is connected where there is paint or rust 3 Ground clamp is not electrically connected to the work piece 4 Trigger i...

Страница 13: ...ons will be determined by 1 The alloy and thickness of the stainless steel being welded and 2 The alloy and thickness of the stainless welding feed wire being used Please consult your welding gas dist...

Страница 14: ...ch as longer cable smaller cable or by attaching a piece of chain to the work piece and adjusting the ground clamp up or down the chain be aware that increased resistance causes greater heat General P...

Страница 15: ...15 Tactical Welder Circuit Diagram...

Страница 16: ...UltraTech International Inc 11542 Davis Creek Court Jacksonville FL 32256 1 904 292 1611 tacticalwelder com ULTRATECH INTERNATIONAL INC...

Отзывы: