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PUMP FOR HYDRAULIC SYSTEMS

Installation and maintenance manual

DOCUMENT REVISIONS

Rev.

Date

Revision description

0

1

2

3

4

10/02/2012

20/11/2012

30/07/2013

28/02/2014

16/07/2014

First edition

Models 45 F - R - I R - T have been added

and swiveling fitting change

Model UP39-I R has been added

Corrections of picture references on pages 8 and 9

Modification of chapters "Packaging contents" and "Positioning of the oil

bottle"

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Содержание UP25 F

Страница 1: ...SYSTEMS InstallationandMaintenanceManual Dr No 26334 f 08 05 2015 IT A L IA N O SOCIO REV 4 UP25 F UP28 F UP33 F UP39 F UP45 F UP25NV F UP33NV F UP28 R UP33 R UP39 R UP39 I R UP45 R UP45 I R UP25 T U...

Страница 2: ...ablished in 1989 UFLEX USA is a leader in steering and control systems for the marine industry With full manufacturing capabilities in Sarasota Florida UFLEX USA can support all sectors of the marine...

Страница 3: ...8 R UP33 R UP39 R UP45 R INSTALLATION 18 3 5 TOOLS NECESSARY FOR THE INSTALLATION OF PUMPS UP39 I R UP45 I R 20 3 6 PUMPS UP39 I R UP45 I R INSTALLATION 20 3 7 TOOLS NECESSARY FOR THE INSTALLATION OF...

Страница 4: ...ription 0 1 2 3 4 10 02 2012 20 11 2012 30 07 2013 28 02 2014 16 07 2014 First edition Models 45 F R I R T have been added and swiveling fitting change Model UP39 I R has been added Corrections of pic...

Страница 5: ...iles per hour km h kilometres per hour 10 m p h 8 69 knots 10 m p h 16 1 km h 10 knots 11 5 m p h 10 knots 18 5 km h 10 km h 6 21 m p h 10 km h 5 4 knots DANGER Immediate hazards which CAUSE severe pe...

Страница 6: ...Fax 1 941 360 9171 Email uflex uflexusa com www uflexusa com UFLEX S r l Via Milite Ignoto 8A 16012 Busalla GE Italy Ph 39 010 962 01 Fax 39 010 962 0333 Email ut uflexgroup it www uflexgroup it This...

Страница 7: ...reements between UFLEX USA Inc and Purchaser and suspersedes all prior agreements discussions negotiations commitments and representations whether oral or written between them regarding UFLEX USA Inc...

Страница 8: ...ed to the cylinder The pumps equipped with a nonreturn valve which prevents outgoing fluid from returning along the same hose allow the operation of the steering systems with two or more steering stat...

Страница 9: ...UP28 F UP33 F UP39 F UP45 F UP25NV F UP33NV F must be installed on the front part of the boat dashboard or semi built in through flanges X64 or X57 supplied separately the pumps UP28 R UP33 R UP39 R...

Страница 10: ...v 23 5 cc rev 1 4 cu in rev 28 cc rev 1 7 cu in rev 33 cc rev 2 0 cu in rev 33 cc rev 2 0 cu in rev 39 cc rev 2 4 cu in rev 45 cc rev 2 7 cu in rev Pressure relief valve release pressure 70 bar 1000 p...

Страница 11: ...in M12 198 mm 7 80 in min dashboard thickness 25 4 mm 1 in max dashboard thickness 38 1 mm 1 5 in SPECIFICATIONS PUMP UP28 R PUMP UP33 R PUMP UP39 R PUMP UP45 R PUMP UP45 I R Capacity 28 cc rev 1 7 c...

Страница 12: ...in UP25 T UP28 T UP33 T UP39 T UP45 T 174 mm 6 85 in 12 7 m m 5 in 255 mm 10 03 in 6 115 mm 4 5in 77 mm 3 03in SPECIFICATIONS PUMP UP25 T PUMP UP28 T PUMP UP33 T PUMP UP39 T PUMP UP45 T Capacity 25 c...

Страница 13: ...rder and inform the supplier WARNING The staff in charge of handling must operate with protective gloves and safety shoes UP25 F UP28 F UP33 F UP39 F UP45 F UP25NV F UP33NV F THE STANDARD PACKAGINGCON...

Страница 14: ...I R and UP45 I R to connect the Kit OB hoses supplied separately No 3 special screws for fixing the pump to the dashboard No 3 self tapping screw for hub cap fixing No 1 nut for steering wheel tighte...

Страница 15: ...T UP33 T UP39 T UP45 T The packaging must be disposed of according to the existing laws CAUTION THE STANDARD PACKAGINGCONTAINS A n 1 pump UP25 T or UP28 T or UP33 T or UP39 T or UP45 T B n 2 90 swingi...

Страница 16: ...d wrench 10 mm Open end wrench 19 mm 2 Remove the plugs 1 from the pump 2 by using a screwdriver 3 Screw the nuts completely on the corresponding 90 unions 3 Fit and screw the unions manually as indic...

Страница 17: ...el supplied separately 10 on the pump shaft 11 by using the suitable key 12 Insert the washer 13 and tighten the self locking nut 14 with a 19 mm open end wrench and with a torque of 40 Nm 29 5 lb ft...

Страница 18: ...d in the picture until they are inserted completely Turn them until they are positioned correctly with respect to the pipes by unscrewing them no more than one revolution then tighten the nuts with a...

Страница 19: ...e 9 towards the top see the picture for the right pump operation and to allow filling and purging the system completely see par 3 11 Make the shaft pass through the flange equipped with gasket by prev...

Страница 20: ...6 CAUTION 3 5Toolsnecessaryfortheinstallationof pumpsUP39 IR UP45 IR Torque wrench Drill Open end wrench 19 mm Open end wrench 7 16 Screwdriver MOLYKOTE 1000 Open end wrench 13 mm Loctite 542 545 1 Se...

Страница 21: ...ditional station 5 Position the pump 2 on the dashboard rear side 5 Then position the gasket 6 as shown in the picture and the flange 7 with the protective projecting part towards the dashboard outsid...

Страница 22: ...nti seize grease MOLYKOTE 1000 or a similar one 13 12 15 16 14 If the self locking nut 16 is disassembled it must be replaced Contact our assistance service see page 6 CAUTION 3 8Pump UP25T UP28 T UP3...

Страница 23: ...e inserted completely Turn them until they are positioned correctly with respect to the pipes by unscrewing them no more than one revolution then tighten the nuts with a 11 16 Allen wrench with a torq...

Страница 24: ...g and purging the system completely see par 3 11 3 6 7 6 Align and insert the tilt universal joint into the pump shaft by loosening about 1 1 5 turns the screws 8 on the universal joint itself always...

Страница 25: ...lanced cylinders 1 main steering station 2 additional steering station not usable with pumps series NV 3 kit OB 4 3 8 pipe included kit OB 2S 5 vent plug black plug 6 plug without vent grey plug MODEL...

Страница 26: ...n the pumps as indicated in the picture Put some fitting sealant type Loctite 542 or Loctite 545 on the thread Fit and screw manually the fittings 1 until they are completely inserted then tighten the...

Страница 27: ...the hydraulic oil passage 3 10 2HowtochoosetherigidpipesformodelsUP39 IRandUP45 IR PIPE MATERIAL STEEL SPECIFICATIONS STRUCTURE CONDITIONS TOLERANCE BETWEEN EXT DIAM WALL THICKNESS SURFACE St 37 4 St...

Страница 28: ...use the kit OB 120 U 2S by following the suitable instructions cylinder connecting pipe 3 10 3HoseconnectiontothesystemformodelsUP39 IRandUP45 IR cylinder connecting pipe Kit OB 120 U 2S Kit OB 120 U...

Страница 29: ...oils NOTICE The filling and purging operations can be facilitated by using the automatic purging equipment BUBBLE BLUSTER supplied separately Hydraulic oil OIL15 has been specifically formulated for...

Страница 30: ...s the pump Fill the pump until no air bubbles are visible in the hose pin oil bottle hose While replacing the oil bottle during the filling process close all the bleed valvesofthe cylinder s To bleed...

Страница 31: ...n case of installation with double station DO NOT use both stations As a matter of fact the two stations are always enabled on the steering compartment The effect of the rudden rotation on both statio...

Страница 32: ...r disassembly of the steering system components such work must be carried by specialized staff UFLEX offers general information only and is not responsible for any consequences resulting from incorrec...

Страница 33: ...eering system fittings Check the oil level and repeat the bleeding procedure as explained in this manual Repeat the filling and bleeding procedure of the system Look for the leak and contact specializ...

Страница 34: ...eering system is put out of service it is necessary to follow some rules in order to respect the environment Sheaths pipelines plastic or non metallic components must be disassembled and disposed of s...

Страница 35: ...NOTES...

Страница 36: ...UFLEX USA Sarasota FL 34243 6442 Parkland Drive...

Страница 37: ......

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