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 PUMP FOR HYDRAULIC SYSTEMS

   

 

  

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page 7 

of 35

Installation and maintenance manual

3. Limitations. 

THE REPAIR OR REPLACEMENT OF DEFECTIVE PARTS SHALL BE PURCHASER'S SOLE AND

EXCLUSIVE REMEDY  AND 

UFLEX 

USA,  INC,'S SOLE  AND EXCLUSIVE  LIABILITY  UNDER THIS  WARRANTY.

LABOR FOR REPLACEMENT IS NOT INCLUDED. 

UFLEX

 USA, Inc.'s obligation under this warranty is limited

to the repair or replacement (at 

UFLEX

 USA, Inc.'s sole election) of any covered item found to be defective,

when  delivered by  Purchaser pursuant  to  written  authorization and  instructions  from 

UFLEX 

USA,  Inc.,

shipping  prepaid  to 

UFLEX

  USA,  Inc.'s  plant  or  other  designated  repair  facility.  Repaired  or  replaced

items are  warranted as  provided herein  for the  unexpired portion  of the  applicable  warranty  period.

THIS WARRANTY, AND THE RIGHTS AND REMEDIES UNDER IT, IS EXCLUSIVE AND IS GIVEN IN PLACE OF

ALL  OTHER WARRANTIES,  WHETHER EXPRESS  OR IMPLIED,  INCLUDING ANY  IMPLIED  WARRANTY  OF

MERCHANTABILITY  OR  FITNESS  FOR  PARTICULAR  PURPOSE,  WHETHER  ARISING  BY  LAW,  CUSTOM,

CONDUCT OR USAGE OF TRADE, PURCHASER'S REMEDIES SHALL BE LIMITED AS STATED HEREIN AND

UFLEX

 USA, INC. SHALL NOT BE LIABLE FOR ANY INCIDENTAL, CONSEQUENTIAL OR INDIRECT DAMAGES

OR  LOSSES  RESULTING FROM  DEFECTS.  THE  RETAIL  SELLER  IS  NOT  A CO-WARRANTOR  AND IS  NOT

AUTHORIZED BY

 UFLEX

 

USA, INC. TO AMEND OR MODIFY THIS LIMITED WARRANTY IN ANY MANNER.

4.  Transferability  of  Warranty. 

This  limited warranty  may  not  be transferred  to  subsequent  purchasers.

5.  Miscellaneous.

 

UFLEX

  USA, Inc.  is an  affiliate of 

ULTRAFLEX 

S.p.A. 

UFLEX

,  USA,  Inc.,  reserves  the right  to

make changes in the design and construction of its products at any time, without notice and without any

obligation to  incorporate such changes  into products of prior  manufacture. This limited  warranty applies

to new components sold by 

UFLEX

 USA, Inc.. This limited warranty contains the entire agreements between

UFLEX

  USA, Inc.  and Purchaser  and suspersedes  all prior  agreements, discussions,  negotiations,

commitments and  representations,  whether  oral or  written,  between  them  regarding 

UFLEX

  USA,  Inc's

warranty. If  any provision  of this  limited  warranty,  or the  application of  it,  is  determined to  be invalid  of

unenforceable for  any reason,  the remainder  of this  limited warranty  and the  application of  it shall  not

be  affected.

6.  Ultron  3000  and  PowerC. 

The  Ultron  3000  and  "PowerC  -  User  and  Installation  Manual"  describes

activities,  operations,  technical  specifications  which  must  be  followed  during  the  installation  and/or

usage  of  the  product, in  order  to  keep a  valid  warranty.  Descriptions  and  drawings  in  that manual  are

suitable to  allow  installation  and use  of the  product to  skilled persons.  In case  of doubt  and/or for  any

information,  please  contact  our Technical  Service.

All  communications  and notices  from Purchaser  regarding this  limited warranty  should  be  sent to: 

UFLEX

USA, INC., 6442 Parkland Drive, Sarasota, FL 34243; (941) 351-2628.

Return policy

Any  product  that  is  presumed  defective  should  be  reported  to 

UFLEX 

USA  within  48  hours  of  receipt  or

discovery in the field. Upon notification 

UFLEX 

USA will attempt to troubleshoot the problem with our customer

over  the  phone.  If  we  are  unable  to  resolve the  problem 

UFLEX

  will  issue  a  Return  Goods  Authorization

number and  we require  that the  product  in  question be  returned  to 

UFLEX

  with  all  its  parts  in  its  original

packaging.  The  product  should  be returned  freight  prepaid  to:

UFLEX USA

RGA Department - RGA #

6442 Parkland  Drive

Sarasota,  Florida  34243

Upon receipt

 UFLEX

 will examine the product to determine the cause of the defect. If the product is determined

to have  a  defect  in workmanship  or material,  it will  be repaired  at our  discretion.

Our warranty does not cover  labor, towing or other expenses. Further, it does  not cover products that have

been  improperly  installed,  damaged  in  installation,  misapplied, or  misused.

Our  products are  not intended  for use  in  racing  applications.

Содержание UP25 F

Страница 1: ...SYSTEMS InstallationandMaintenanceManual Dr No 26334 f 08 05 2015 IT A L IA N O SOCIO REV 4 UP25 F UP28 F UP33 F UP39 F UP45 F UP25NV F UP33NV F UP28 R UP33 R UP39 R UP39 I R UP45 R UP45 I R UP25 T U...

Страница 2: ...ablished in 1989 UFLEX USA is a leader in steering and control systems for the marine industry With full manufacturing capabilities in Sarasota Florida UFLEX USA can support all sectors of the marine...

Страница 3: ...8 R UP33 R UP39 R UP45 R INSTALLATION 18 3 5 TOOLS NECESSARY FOR THE INSTALLATION OF PUMPS UP39 I R UP45 I R 20 3 6 PUMPS UP39 I R UP45 I R INSTALLATION 20 3 7 TOOLS NECESSARY FOR THE INSTALLATION OF...

Страница 4: ...ription 0 1 2 3 4 10 02 2012 20 11 2012 30 07 2013 28 02 2014 16 07 2014 First edition Models 45 F R I R T have been added and swiveling fitting change Model UP39 I R has been added Corrections of pic...

Страница 5: ...iles per hour km h kilometres per hour 10 m p h 8 69 knots 10 m p h 16 1 km h 10 knots 11 5 m p h 10 knots 18 5 km h 10 km h 6 21 m p h 10 km h 5 4 knots DANGER Immediate hazards which CAUSE severe pe...

Страница 6: ...Fax 1 941 360 9171 Email uflex uflexusa com www uflexusa com UFLEX S r l Via Milite Ignoto 8A 16012 Busalla GE Italy Ph 39 010 962 01 Fax 39 010 962 0333 Email ut uflexgroup it www uflexgroup it This...

Страница 7: ...reements between UFLEX USA Inc and Purchaser and suspersedes all prior agreements discussions negotiations commitments and representations whether oral or written between them regarding UFLEX USA Inc...

Страница 8: ...ed to the cylinder The pumps equipped with a nonreturn valve which prevents outgoing fluid from returning along the same hose allow the operation of the steering systems with two or more steering stat...

Страница 9: ...UP28 F UP33 F UP39 F UP45 F UP25NV F UP33NV F must be installed on the front part of the boat dashboard or semi built in through flanges X64 or X57 supplied separately the pumps UP28 R UP33 R UP39 R...

Страница 10: ...v 23 5 cc rev 1 4 cu in rev 28 cc rev 1 7 cu in rev 33 cc rev 2 0 cu in rev 33 cc rev 2 0 cu in rev 39 cc rev 2 4 cu in rev 45 cc rev 2 7 cu in rev Pressure relief valve release pressure 70 bar 1000 p...

Страница 11: ...in M12 198 mm 7 80 in min dashboard thickness 25 4 mm 1 in max dashboard thickness 38 1 mm 1 5 in SPECIFICATIONS PUMP UP28 R PUMP UP33 R PUMP UP39 R PUMP UP45 R PUMP UP45 I R Capacity 28 cc rev 1 7 c...

Страница 12: ...in UP25 T UP28 T UP33 T UP39 T UP45 T 174 mm 6 85 in 12 7 m m 5 in 255 mm 10 03 in 6 115 mm 4 5in 77 mm 3 03in SPECIFICATIONS PUMP UP25 T PUMP UP28 T PUMP UP33 T PUMP UP39 T PUMP UP45 T Capacity 25 c...

Страница 13: ...rder and inform the supplier WARNING The staff in charge of handling must operate with protective gloves and safety shoes UP25 F UP28 F UP33 F UP39 F UP45 F UP25NV F UP33NV F THE STANDARD PACKAGINGCON...

Страница 14: ...I R and UP45 I R to connect the Kit OB hoses supplied separately No 3 special screws for fixing the pump to the dashboard No 3 self tapping screw for hub cap fixing No 1 nut for steering wheel tighte...

Страница 15: ...T UP33 T UP39 T UP45 T The packaging must be disposed of according to the existing laws CAUTION THE STANDARD PACKAGINGCONTAINS A n 1 pump UP25 T or UP28 T or UP33 T or UP39 T or UP45 T B n 2 90 swingi...

Страница 16: ...d wrench 10 mm Open end wrench 19 mm 2 Remove the plugs 1 from the pump 2 by using a screwdriver 3 Screw the nuts completely on the corresponding 90 unions 3 Fit and screw the unions manually as indic...

Страница 17: ...el supplied separately 10 on the pump shaft 11 by using the suitable key 12 Insert the washer 13 and tighten the self locking nut 14 with a 19 mm open end wrench and with a torque of 40 Nm 29 5 lb ft...

Страница 18: ...d in the picture until they are inserted completely Turn them until they are positioned correctly with respect to the pipes by unscrewing them no more than one revolution then tighten the nuts with a...

Страница 19: ...e 9 towards the top see the picture for the right pump operation and to allow filling and purging the system completely see par 3 11 Make the shaft pass through the flange equipped with gasket by prev...

Страница 20: ...6 CAUTION 3 5Toolsnecessaryfortheinstallationof pumpsUP39 IR UP45 IR Torque wrench Drill Open end wrench 19 mm Open end wrench 7 16 Screwdriver MOLYKOTE 1000 Open end wrench 13 mm Loctite 542 545 1 Se...

Страница 21: ...ditional station 5 Position the pump 2 on the dashboard rear side 5 Then position the gasket 6 as shown in the picture and the flange 7 with the protective projecting part towards the dashboard outsid...

Страница 22: ...nti seize grease MOLYKOTE 1000 or a similar one 13 12 15 16 14 If the self locking nut 16 is disassembled it must be replaced Contact our assistance service see page 6 CAUTION 3 8Pump UP25T UP28 T UP3...

Страница 23: ...e inserted completely Turn them until they are positioned correctly with respect to the pipes by unscrewing them no more than one revolution then tighten the nuts with a 11 16 Allen wrench with a torq...

Страница 24: ...g and purging the system completely see par 3 11 3 6 7 6 Align and insert the tilt universal joint into the pump shaft by loosening about 1 1 5 turns the screws 8 on the universal joint itself always...

Страница 25: ...lanced cylinders 1 main steering station 2 additional steering station not usable with pumps series NV 3 kit OB 4 3 8 pipe included kit OB 2S 5 vent plug black plug 6 plug without vent grey plug MODEL...

Страница 26: ...n the pumps as indicated in the picture Put some fitting sealant type Loctite 542 or Loctite 545 on the thread Fit and screw manually the fittings 1 until they are completely inserted then tighten the...

Страница 27: ...the hydraulic oil passage 3 10 2HowtochoosetherigidpipesformodelsUP39 IRandUP45 IR PIPE MATERIAL STEEL SPECIFICATIONS STRUCTURE CONDITIONS TOLERANCE BETWEEN EXT DIAM WALL THICKNESS SURFACE St 37 4 St...

Страница 28: ...use the kit OB 120 U 2S by following the suitable instructions cylinder connecting pipe 3 10 3HoseconnectiontothesystemformodelsUP39 IRandUP45 IR cylinder connecting pipe Kit OB 120 U 2S Kit OB 120 U...

Страница 29: ...oils NOTICE The filling and purging operations can be facilitated by using the automatic purging equipment BUBBLE BLUSTER supplied separately Hydraulic oil OIL15 has been specifically formulated for...

Страница 30: ...s the pump Fill the pump until no air bubbles are visible in the hose pin oil bottle hose While replacing the oil bottle during the filling process close all the bleed valvesofthe cylinder s To bleed...

Страница 31: ...n case of installation with double station DO NOT use both stations As a matter of fact the two stations are always enabled on the steering compartment The effect of the rudden rotation on both statio...

Страница 32: ...r disassembly of the steering system components such work must be carried by specialized staff UFLEX offers general information only and is not responsible for any consequences resulting from incorrec...

Страница 33: ...eering system fittings Check the oil level and repeat the bleeding procedure as explained in this manual Repeat the filling and bleeding procedure of the system Look for the leak and contact specializ...

Страница 34: ...eering system is put out of service it is necessary to follow some rules in order to respect the environment Sheaths pipelines plastic or non metallic components must be disassembled and disposed of s...

Страница 35: ...NOTES...

Страница 36: ...UFLEX USA Sarasota FL 34243 6442 Parkland Drive...

Страница 37: ......

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