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2319 Laurelbrook Street, Raleigh, NC 27604 · (800) 542-7221 · FAX (919) 834-4526 · www.ultimate-products.com

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B. SERVICE AND MAINTENANCE  

INSTRUCTIONS 

 

B.1 

SERVICING INSTRUCTIONS 

Under normal working conditions, it is recommended that the Ultimate Products 
Heater should be serviced annually.  In exceptionally dirty or dusty conditions 
such as may occur in a foundry, more frequent servicing may be desirable.  
Servicing work should be carried out by a qualified gas service engineer. 

 

 

IMPORTANT: 

1. 

Never rest anything, especially ladders, against the heater. 

2. 

Turn off gas and electrical supplies before servicing or repair work is 
started. 

3. 

Unless otherwise instructed, reassemble parts in reverse order to the 
following  instructions. 

 
B.2 

ROUTINE SERVICE                                                                                                                 

 

A.   FAN 

– Inspect the main fan propeller and remove any dust brushing with a 

soft brush. Similarly remove any dust from the finger guard covering the 
secondary (cooling) impeller and the mesh aperture in the motor cover. Ensure 
that the impeller turns 
freely and that there is not excessive play in the bearings. 
  

 

B.   EMITTER TUBE

 – Brush away any dust on the exterior of the emitter tube. 

Inspect the emitter tube internally by removing the burner control box as directed 
in “D” below. If there is any appreciable build up of dust or deposits, the tube 
should be cleaned internally. The emitter tube may be cleaned by use of an 
industrial vacuum cleaner with a long extension tube, which is passed down the 
emitter tube.   
 
Replace the burner/control assemblies engaging them fully on their tubes and 
secure by tightening the screws ensuring that they are squarely positioned (i.e. 
with the air inlet cover plate facing upwards).  

 
C.   REFLECTOR – 

The condition of the reflector should be noted and any 

necessary cleaning performed. The reflectors can be simply removed for 
cleaning by removing  the reflector clamp screws securing them to the 
suspension brackets and  sliding them out of the suspension brackets. The 
reflector can be cleaned with a  soft cloth and detergent in water. 

 
 

A mild non-abrasive metal polish may be used in cases of extreme discoloration.   

 

D.   REMOVAL OF BURNER/CONTROL ASSEMBLY – 

Remove the burner/ 

control assembly by disconnecting the gas and electrical supply (and fresh air 
inlet duct if fitted). Slacken the burner fixing screws and draw the assembly off 
the emitter tube.  

Содержание AL

Страница 1: ......

Страница 2: ...8 VENT REQUIREMENT AND DETAILS a Unvented units b Vertical Vent c Horizontal Vent 12 13 9 FRESH AIR DUCTED INTAKE a Vertical Thru Roof b Horizontal Thru Wall 13 10 INSTALLATION CHECK OUT AND START UP...

Страница 3: ...4 Individual Heater Vent to Exterior Notes A Heater is intended for heating non residential indoor and outdoor spaces and should only be installed where flammable gases or vapors are not generally pr...

Страница 4: ...582 5 912 5 1890 5197 5 10710 9922 5 8820 8032 5 7560 6930 6615 6300 5040 4410 Pipe Capacities For Natural Gas In Thousands of BTUs Per Hour For pressure drop of 0 5 W C pressure Based on one Cubic Fo...

Страница 5: ...GING AND SHIPPING INFORMATION See Appendix A for assembly drawings Materials lists with part numbers and descriptions for each part will accompany each shipment Heaters include Burner Control Radiant...

Страница 6: ...LEARANCES The heater should be positioned so that clearances from combustible materials will meet or exceed those shown in the following table Also ensure that there is at least 6 clearance on all sid...

Страница 7: ...one tube The tube to be connected to the burner box is the thinner stainless steel or aluminized steel tube Other tubes may be mild thicker tubes stainless or aluminized steel Connections between tub...

Страница 8: ...xed by bolting to the lugs provided on the reflector bracket type C The other end of each reflector section is free floating in suspension bracket type B thereby allowing for thermal expansion Positio...

Страница 9: ...ssure stated is achieved A gas shut off valve and union should be fitted in the gas supply line close to the heater and a 1 8 inch N P T plugged tapping accessible for test gauge connection provided i...

Страница 10: ...8 6 7 S 40 3 1 312 33 MM 1 438 37 MM 0 161 2 4 0 098 6 7 S 20 3 1 312 33 MM 1 750 44MM 0 161 2 4 0 098 6 7 S 30 3 1 312 33 MM 1 438 37 MM 0 161 2 4 0 098 6 7 GH ER AL SC 18 60 000 S 40 3 1 312 33 MM 1...

Страница 11: ...ultimate products com 10 A 7 ELECTRICAL CONNECTION a Burner Control Internal Wiring IMPORTANT All electrical work should be done by a qualified electrician in accordance with the National Electrical C...

Страница 12: ...green wire of the burner connect either black wire from the fan one to the white and one to the black brown of burner Insure that conduit clamp is firmly tightened It is recommended that the electric...

Страница 13: ...designed to accept a 6 inch nominal sheet metal flue pipe is available as an optional extra All flue piping should be adequately supported from the building structure and terminated with an approved...

Страница 14: ...modified for fresh air intake should be specified when ordering This model is modified with a 4 inch diameter duct connection at the burner A fresh air duct of 4 inch diameter should be installed from...

Страница 15: ...s valve Switch on the electrical supply to the heater and observe the correct start up sequence Ensure that the settings of any time switch and thermostat are such that the heating system will be requ...

Страница 16: ...t the heater and using a suitable screwdriver adjust the pressure regulator turning the screw clockwise to increase the pressure or counter clockwise to decrease the pressure Set the pressure to appro...

Страница 17: ...ER TUBE Brush away any dust on the exterior of the emitter tube Inspect the emitter tube internally by removing the burner control box as directed in D below If there is any appreciable build up of du...

Страница 18: ...lly tightened in its carrier TIGHTEN SNUG DO NOT OVERTIGHTEN Replace the burner head Replace the combustion chamber top cover renewing the rubber sealing gasket if this is not in good condition Inspec...

Страница 19: ...lectrode cable connector Reconnect the cable connector to the new electrode assembly and replace the assembly Replace the cover plate and gasket Spark electrode gap 125 030 C TO REPLACE THE BURNER HEA...

Страница 20: ...ect the rubber tube connection at the vacuum switch Disconnect push on connectors from the vacuum switch Remove the screws securing the vacuum switch and slip the switch out of its bracket Installing...

Страница 21: ...ng main gas shut off valve and manual valve on combination control 2 Ensure that the settings of any time switch and thermostat are such that the heating system will be required to operate 3 Switch on...

Страница 22: ...products com 21 SERVICING To ensure continued efficient and safe operation it is recommended that the heater be serviced regularly by a qualified person e g every year in normal working conditions but...

Страница 23: ...2319 Laurelbrook Street Raleigh NC 27604 800 542 7221 FAX 919 834 4526 www ultimate products com 22 Appendix A...

Страница 24: ...2319 Laurelbrook Street Raleigh NC 27604 800 542 7221 FAX 919 834 4526 www ultimate products com 23...

Страница 25: ...2319 Laurelbrook Street Raleigh NC 27604 800 542 7221 FAX 919 834 4526 www ultimate products com 24...

Страница 26: ...2319 Laurelbrook Street Raleigh NC 27604 800 542 7221 FAX 919 834 4526 www ultimate products com 25...

Страница 27: ...ND 0 25 BSSR 0 25 INSULATED FEMALE RECEPTACLE 1 0 BTL 1 0mm2 NON INSULATED BOOTLACE TERMINAL 2BA RSE 2BA RED SHROUDED EYELET 0 187 BSSR 0 187 INSULATED FEMALE RECEPTACLE 0 25 NIFR 0 25 NON INSULATED F...

Страница 28: ...2319 Laurelbrook Street Raleigh NC 27604 800 542 7221 FAX 919 834 4526 www ultimate products com 27...

Страница 29: ...2319 Laurelbrook Street Raleigh NC 27604 800 542 7221 FAX 919 834 4526 www ultimate products com 28...

Страница 30: ...2319 Laurelbrook Street Raleigh NC 27604 800 542 7221 FAX 919 834 4526 www ultimate products com 29 Wiring Schematic Part S 0500A...

Страница 31: ...2319 Laurelbrook Street Raleigh NC 27604 800 542 7221 FAX 919 834 4526 www ultimate products com 30...

Страница 32: ...2319 Laurelbrook Street Raleigh NC 27604 800 542 7221 FAX 919 834 4526 www ultimate products com 31...

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Страница 34: ...2319 Laurelbrook Street Raleigh NC 27604 800 542 7221 FAX 919 834 4526 www ultimate products com 33...

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Страница 55: ...2319 Laurelbrook Street Raleigh NC 27604 800 542 7221 FAX 919 834 4526 www ultimate products com 54 APPENDIX B...

Страница 56: ...2319 Laurelbrook Street Raleigh NC 27604 800 542 7221 FAX 919 834 4526 www ultimate products com 55...

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