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Flue 2

C165

Com Test

Exch Test

BLOWER ON
NAT GAS
CO 0p
O2 20.0%
XAIR 02++%
TIME 60

Prs/Temp

DRAFT & STATIC PRESSURE TEST

T2        T1

P1      P2

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PRS 0.04i 
i=  inH20

T1 167,1F
T2 104.3F
 T  62.8F

Rotate the selector dial to 

Pressure/Temperature.

Press 

 

”Pump” to ZERO 

(0) pressure sensor.

Connect true draft hose to PI.
Connect to P2 for differential.
Place probe tip in stack to 

measure draft.
Connect static pressure hose 

for measure differential 

pressure.

Place true draft probe tip in the 

flue to measure draft.
You can also use the  

combustion probe for  

measuring pressure.

Press 

 

“Print” to print 

results.
Press and Hold 

 to log 

results.

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PRS/TEMP

PRESS
TO
ZERO  

Prs/Temp

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PRS/TEMP

PRESS
TO
ZERO  

HEAT EXCHANGER TEST

Rotate selector dial to 

EXCH

 Test, press the 

“Print”.

Confirm the Fuel Type. 
Scroll 

 or

 

to switch 

a different fuel type.
Press 

 to select fuel 

type.

NOTE:

 The analyzer will 

perform a fresh air purge 

if it did not perform one on 

start up. Otherwise it will 

skip past the zeroing step to 

the Blower Off screen. See 

manual for details. 
Press 

 

to continue.

Ensure the analyzer is 

in fresh air during the 

countdown. The screen 

will automatically advance 

when complete. 

Call for heat.
Observe and wait for O2 

readings to stabilize.
After the blower turns on, 
press the 

 

Button to 

start the Post-Blower test.

There are many methods to test heat exchanger integrity. One of these is to observe Excess Air, O2 AND CO readings both before and after the blower turns 

on. If the heat exchanger is sealed your O2 and CO readings should remain fairly stable. A breach in the heat exchanger may allow fresh air to be forced into 

the flue after the blower turns on due to a pressure increase in the plenum. The result may be a rise in the measured O2 in the stack gas and an increase in the 

Excess Air. In some sealed systems the fresh air drawn in the breach may reduce the combustion available leading to an increase in the CO reading. If either of 

these situations are present it is probable that there is a problem with the Heat Exchanger which may require additional testing and inspection.

NOTE

: Many cracks are invisible to borescopes or the naked eye and only open or separate from pressure or temperature during operation.

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Flue1

Flue 2

C165

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Exch Test

EXCHANGE
TEST 

TO
START
PRESS

Prs/Temp

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C165

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SETUP
FUEL TYPE

NAT GAS

PRESS

Prs/Temp

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C165

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EXCHANGE

WITH PROBE
IN FRESH
AIR
PRESS

Prs/Temp

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Flue 2

C165

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Exch Test

BLOWER OFF
NAT GAS
CO 0p
O2 20.0%
XAIR 02++%
PRESS

Prs/Temp

The analyzer will wait 60 

seconds and then record the 

Post-Blower values for CO, 

02 and Excess Air. 

Test results will automati-

cally be stored to exchange 

reports. Report includes both 

Pre and post Blower test 

segments.
Press 

 to start printing.

See 

REPORTS

 section in 

this guide.

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C165

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EXCHANGE

ZEROING
TIME   60
   

Prs/Temp

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LOG No. 10
12:00:00
CO 0p
O2 20.0%
XAIR 02++%
PRINT

Prs/Temp

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