background image

revised 09/15

SMoG-HoG

®

SHn Series Models 

12

A high voltage probe is required to measure high voltages 

to the ionizer and collector circuits to the unit, as well as 

to perform the “Bench test Procedure” (Section 12). as an 

accessory, a high voltage probe can be purchased for a 

multimeter. 

High Voltage Specifications:  

ionizer circuit operating range: 10.0 to 11.8 KVDc 

collector cell circuit operating range: 5.0 to 7.5 KVDc 
there are two factors which will elevate ionizer voltages 

above 12.0 KVDc: 

•  The ionizer wires are heavily coated with contaminant 

(two to three times or greater, the diameter of the wire). 

this will decrease collection efficiency. 

•  There are “run away” voltages to the power pack 

requiring power pack replacement, above 12.0 KVDC 

 

to the ionizer circuit, and 7.6 KVDc to the collector  

cell circuit. 

Figure 12

Checking Ionizer Voltage

Figure 13

Checking Cell Voltage

there will be continuous cell arcing if cell voltages 

exceed 7.5 KVDC. This is also caused by “run away” 

voltages to the power pack requiring power pack 

replacement. a high voltage measurement can be 

performed by removing both the high voltage wires from 

the power pack to determine high voltage output. the 

high voltage measurement should not exceed “High 

Voltage Specifications.” 
if there is a dead short condition or arcing, the problem 

is typically within the collector cell. follow Step 1 below 

to ensure power pack is operational. install all ionizers 

and collector cells within the unit with proper electrical 

alignment before proceeding with troubleshooting 

Steps below. refer to figure 14. 

Step 1 and 2 do not require a high voltage probe.

STEP 1  

CHECK THE POWER PACK 

the power should be placed in the off position to the 

power pack. carefully disconnect both high voltage 

wires (ionizer #8 and collector #7) from the power 

pack. the high voltage wires should carefully be placed 

away from the ionizer and collector cell power pack 

connectors, eliminating the high voltage wires from 

contacting the power pack connectors. Place the power 

to the unit in the on position; the indicator light should 

be illuminated. 

•  If the indicator light is illuminated, the power pack is 

operational. Proceed to Step 2.

•  If the indicator light is flashing (high voltage wires #8 

and #7 disconnected from the power pack), the power 

pack should be replaced. 

•  If the indicator light is not illuminated, verify there is 

120 Vac to the power pack. Place power in the off 

position to the unit, and remove the 120 Vac wires 

from the power pack. connect a meter to the two 120 

Vac wires and place the power in the on position. if 

120 Vac is not present, there are problems upstream 

from the power pack, complete the following until the 

problem is corrected:

o  the electrical disconnect should be in the “on” 

position. 

o  ensure the limit switch is mechanically engaged to 

the component access door.

o  check limit switch failure (120 Vac) to the power 

pack circuit. (Measure Vac before the limit switch 

and engage limit switch measuring voltage after 

the limit switch). the mechanical engagement of 

the limit switch should be checked by closing the 

component access door. 

o  check for blown fuses to the main disconnect. 
o  check if fuses are failed to the primary and or 

secondary side of the step down transformer (if 

equipped). 

o  check for loose wire terminal screws or 

disconnected wires at the terminal blocks. 

o  check for indicator light failure. check wire 

connections (#9 and #2) to the power pack, and 

to the indicator light. the indicator light is an LeD 

Содержание CLARCOR Smog-Hog SHN-10

Страница 1: ...Model SHN 20 Shown Smog Hog Electrostatic Precipitator l models SHN 10 SHN 20 SHN 40 AND SHN 50 OWNER S MANUAL ...

Страница 2: ... following information available when contacting UAS UAS ORDER _________________________________________________________________ UNIT MODEL ________________________________________________________________ UNIT SERIAL _________________________________________________________________ SYSTEM ACCESSORIES ______________________________________________________________________________ ___________________...

Страница 3: ...efilters 7 B Mist Stop Filter 7 C Ionizing Sections 7 D Collection Cells 7 E Afterfilters 7 F Power Packs 7 G Push to Test Buttons 7 H Blower 7 I Drive 7 J Discharge Grill 7 K Cabinet 7 L Component Access Door Electrostatics 7 M Access Door Drive Set 7 9 MAINTENANCE 8 A Cleaning Instructions 8 B Component Cleaning Methods 9 C Other Cleaning Considerations 9 D When are Components Clean 9 10 PERIODI...

Страница 4: ...explosive Use non flammable cleaners Keep flammable materials and vapors such as gasoline away from unit The unit should be inspected frequently and contaminants removed to prevent excessive accumulation which may result in flash over or fire damage Operate only in a safe and serviceable condition Operating temperature to the air stream should not exceed 120 F 49 C DANGER WARNING WARNING CAUTION C...

Страница 5: ... 4 2 4 2 02 4 2 PTIONAL IST 3TOP ILTER 3 2 2 7 2 5 4 3 4 42 8 4 2 37 4 4 2 37 4 4 2 43 053 4 4 34 544 3 3 2 2 02 4 2 PTIONAL IST 3TOP ILTER 2 4 4 2 4 2 7 2 5 4 3 4 42 8 4 2 37 4 3 2 2 02 4 2 PTIONAL IST 3TOP ILTER 2 4 2 4 2 4 2 43 053 4 4 34 544 3 7 2 5 4 3 4 4 053 4 4 34 544 053 4 4 34 544 3 2 7 42 8 Smog Hog Electrostatic Precipitator Installation and Service ...

Страница 6: ...to the placement of the precipitator to maximize its effectiveness The number of units required to clean the air will depend on the layout of the room and the concentration of pollutants Because it is necessary to develop proper airflow patterns the placement and number of precipitators should be as suggested by UAS or your local representative B Ducted or Source Capture When your Smog Hog is used...

Страница 7: ...ufficiently sloped 1 5 inches 38mm diameter and vented All plumbing should conform with all state and local codes Appropriate design criteria as provided by a plumbing mechanical contractor should be utilized to ensure proper control of drainage from the SHN Unit 5 DISCHARGE GRILL The four way adjustable air discharge grill can be set to any open position desired A Unducted Installation for area c...

Страница 8: ...nd unit is ready for operation Input to the high voltage power pack should not exceed 130 Volts 60 Hertz This is supplied by a power source or the step down transformer as shown in the wiring diagram inside the main electrical junction box on all units Refer to Appendix B Units are factory wired for the voltage requirement indicated to UAS by the customer The electrical box has knockouts Therefore...

Страница 9: ...Revised 09 15 SMOG HOG SHN Series Models 5 SHN 10 Dimensions and Mounting Hole Locations SHN 20 ...

Страница 10: ...Revised 09 15 SMOG HOG SHN Series Models 6 SHN 40 Dimensions and Mounting Hole Locations SHN 50 T ...

Страница 11: ...ng The insulators along with the cell s long plate design assure maximum efficiency and retention of collected contaminant E Afterfilters Heavy duty reusable industrial aluminum mesh filters aid even air distribution across the cells and trap any collected contaminant that could release from the cells during start and stop operations F Power Supply The proprietary design high voltage power supply ...

Страница 12: ...quired for effective cleaning at reasonable detergent cost Typically 20 1 is recommended as a starting point Experimentation is recommended Never mix acid and alkaline detergent for manual cleaning Detergent mixing could cause rapid heat release gel formation or other undesirable conditions Water Temperature Detergents can be up to twice as effective in hot water and hot water alone is very effect...

Страница 13: ...ssure Washer A self contained pressure washer with a spray wand can be an effective cleaning method providing it is used with caution Care should be taken not to expose collection cell plates to close up and prolonged blasts of high temperature or high pressure water Cell plates deform under continuous exposure to such conditions C Other Cleaning Considerations The previous methods address the cle...

Страница 14: ...or of the cabinet 4 The door gasket should be formed to the complete cabinet lip edge before applying silicone sealant Place the trim edge at the top center of the cabinet lip edge and press gasket in place ending at the same location Do not trim excess 5 Remove door gasket and apply silicone sealant to the inside of gasket or on the inside edge of the cabinet lip edge Place the trim edge at the t...

Страница 15: ... can be accomplished by waiting one minute after placing power in the off position or refer to Figures 4 and 5 The power pack total current output is limited to a maximum of 5 milliamps to ensure personnel safety Troubleshooting Procedures High voltage issues can generally be isolated by referring to the indicator light When the light illuminates high voltage is present from the power pack to the ...

Страница 16: ...ER PACK The power should be placed in the off position to the power pack Carefully disconnect both high voltage wires Ionizer 8 and Collector 7 from the power pack The high voltage wires should carefully be placed away from the ionizer and collector cell power pack connectors eliminating the high voltage wires from contacting the power pack connectors Place the power to the unit in the on position...

Страница 17: ...CATOR LIGHT Sometimes removing the collector cell s and installing the collector cell s into the unit will clear a flashing indicator light condition If not check the causes below Dirty collector cell s contaminant build up requiring manual cleaning Wet collector cell s not properly dried after a wash cycle or manual cleaning procedure Use compressed air to accelerate the drying time Deformed coll...

Страница 18: ...llector cell circuit high voltage wire 7 refer to Figure 13 Fluctuating high voltage during a measurement will indicate an arcing circuit 12 Bench Test Procedure TOOLS REQUIRED One power pack Two high voltage wires 6 ft 1829mm in length with test clips at each end of the wire High voltage probe Refer to operating instructions by the manufacturer If a high voltage probe is not available install a U...

Страница 19: ...l will not maintain high voltages above 7 5 KVDC The collector cell will continuously arc Usually this condition is caused by a power pack above the High Voltage Specifications The power pack should be replaced There is a high voltage problem if the indicator light is flashing 7 If there is an arcing condition determine the problem and repair 8 Disconnect AC cable plug from the wall outlet COLLECT...

Страница 20: ...om component access door and part numbers available when ordering Properly Aligned SHN Assembly QUANTITY ITEM NO PART NO DESCRIPTIONS REQUIRED 1 02 2339 S COLLECTION CELL ASSEMBLY 2 2 02 0037 S IONIZER ASSEMBLY 2 3 37 0027 COLLECTION CELL FEED THRU INSULATOR 1 4 37 0026 IONIZER FEED THRU INSULATOR 1 5 36 0014 CELL IONIZER INSULATOR SPRING 2 6 36 0077 GROUND SPRING 4 7 30 0387 COLLECTION CELL CONTA...

Страница 21: ...MIT SWITCH CABINET DOOR INTERLOCK 20 0005 GASKET EDGE BUNA N 42 0168 BLOWER BELT DRIVE 3 4 SGL 9 7 SHN 10 32 0059 BLOWER BELT DRIVE 3 4 DBL 9 7 SHN 20 32 0036 BLOWER BELT DRIVE 1 SGL 15 15 SHN 40 50 T 32 0063 MOTOR 7 1 2HP 208 230 460 3 60 22 0288 MOTOR 5HP 208 230 460 3 60 22 0023 MOTOR 3HP 190 208 230 460 3 50 60 22 0022 MOTOR 1HP 208 3 60 22 0012 MOTOR 2HP 208 230 460 3 60 22 0039 MOTOR 1 2HP 1...

Страница 22: ... 1 0 0 6 1 0 0 5 1 0 0 4 1 0 0 3 1 0 0 2 1 0 0 1 1 0 0 0 1 0 0 9 0 0 8 0 0 7 P H 2 P H 1 P H 2 1 SHN 20 3 5 0 0 4 4 0 1 H S 1 0 5 2 1 S S C s l x s e v r u c n a f 0 1 H S H S E V R U C W O L F R I A N 3 5 0 0 4 4 0 1 0 0 5 0 0 1 5 1 0 2 5 2 0 3 0 0 0 2 0 5 7 1 0 0 5 1 0 5 2 1 0 0 0 1 0 5 7 0 0 5 0 5 2 0 M F C w o l F r i A External Static Pressure WG 0 0 0 2 0 0 9 1 0 0 8 1 0 0 7 1 0 0 6 1 0 0 5 ...

Страница 23: ... c n a f T 0 5 0 4 H S H S E V R U C W O L F R I A N 5 0 7 0 4 4 T 0 5 0 1 2 3 4 0 0 0 0 1 0 0 0 2 0 0 0 3 0 0 0 4 0 0 0 5 M F C w o l F r i A External Static Pressure WG 0 0 4 1 0 0 3 1 0 0 2 1 0 0 1 1 0 0 0 1 0 0 9 0 0 8 0 0 7 P H 5 P H 3 0 0 6 SHN 50 T SHN 40 SHN SERIES AIRFLOW CURVES ...

Страница 24: ...Revised 09 15 SMOG HOG SHN Series Models 20 SHN 10 20 XB SHN 10 20 APPENDIX B WIRING DIAGRAMS ...

Страница 25: ...Revised 09 15 SMOG HOG SHN Series Models 21 SHN 40 SHN 10 20 M WIRING DIAGRAMS ...

Страница 26: ...Revised 09 15 SMOG HOG SHN Series Models 22 SHN 40 M SHN 40 XB WIRING DIAGRAMS ...

Страница 27: ...Revised 09 15 SMOG HOG SHN Series Models 23 SHN 50 T WIRING DIAGRAMS ...

Страница 28: ...ods manufactured or supplied by others This warranty is subject to any limitations in UAS quotation and may not be modified except by a written instrument signed by the President or Vice President of Sales of UAS THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN ORALOR IMPLIED INCLUDINGANYIMPLIED WARRANTYOF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE OR NONINFRING...

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