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revised 09/15

SMoG-HoG

®

SHn Series Models 

9

detergent to work on the next layer. A reduction in 

cleaning time duration usually results.

Cleaning Cycle Duration. 

in most cleaning methods, 

adequate time should be allowed for the detergent to 

dissolve the contaminant thoroughly. reaction time will 

vary depending on detergent strength, temperature and 

agitation. Guidelines for mixing, heating and expected 

results are included on detergent specification sheets.

Rinse Procedure. 

cleaned components should 

be rinsed off quickly and thoroughly to remove any 

remaining contaminants. even if the components 

appear to be clean, some detergent residue may 

remain. this should be removed because the residue 

may contribute to voltage bleed-down when the 

components are placed in service. also, even though 

the detergent is “buffered” (i.e., treated to prevent 

deterioration of the aluminum), prolonged contact with 

the components could cause minor corrosion. as with 

cleaning, hot water should be used for rinsing.

Dry-Out Time. 

collection components should be dry 

before the system is placed into operation. Start-up 

of a wet system causes dead shorts and/or arcing 

conditions. Wet ionizers, collector cells and mesh filters 

should be placed in a warm room until they are dry. 

Techniques such as hand wiping insulators and blowing 

dry with compressed air will shorten drying time.

B. Component Cleaning Methods

the manual cleaning method selected will depend 

on the type of contaminant, rate of deposit, facility 

limitations such as cleaning time windows (process 

down time) and available utilities. the following three 

acceptable cleaning methods may be included in such 

a plan.

Hot Detergent Soak Tank. 

this method involves 

placing components in an agitated solution of hot water 

and detergent, and is the most effective method. this 

procedure will remove most contaminants collected in 

the SHn unit with proper detergent selection.
components should not be placed in highly 

concentrated detergent solutions or allowed to soak 

for extended periods (e.g., overnight), especially at 

elevated temperatures. Extended soaking (e.g., days) in 

solvent or detergent solution will degrade components 

over time and should be avoided.

Automatic Parts Washers. 

certain commercially-

available units combine and automate the features 

necessary for effective cleaning, including water 

heating, detergent injection, agitation, rinsing and 

drying.

Portable Pressure Washer. 

a self-contained pressure 

washer with a spray wand can be an effective cleaning 

method, providing it is used with caution. care should 

be taken not to expose collection cell plates to close-

up and prolonged blasts of high temperature or high 

pressure water. cell plates deform under continuous 

exposure to such conditions.

C. Other Cleaning Considerations

the previous methods address the cleaning of 

Smog-Hog components only. the cabinetry should 

also be periodically cleaned (e.g., during normal 

planned maintenance downtimes). each time manual 

maintenance is performed, the cabinet high voltage 

feed-thru insulators should be thoroughly cleaned. 

Voltage output of the power packs should also be 

checked when maintenance is performed.
uaS and/or our local representatives can provide 

assistance in choosing the best method for cleaning 

Smog-Hog components in your application.

D. When are Components Clean?

collection components should have a clean, not 

necessarily “new,” aluminum appearance after cleaning. 

Discoloration will not affect system efficiency. the 

following is a checklist for acceptable components:

• Ionizer

1.  aluminum frame and plates are free of contaminant 

buildup.

2.  ceramic standoff insulators are clean and white (no 

residual coating). cracked or carbon-tracked insulators 

(black streaking) have been replaced.

3.  Wire and springs intact and taut, centered between 

plates and free of contaminant build-up.

4.  contact springs and contact screws are properly aligned 

(contact springs not deformed).

5. Bent or broken parts have been repaired or replaced.

• Collecting Cell

1.  Aluminum frame is square, plates are parallel and hot 

plates are centered between ground plates.

2.  residual particulate has been removed between plates 

and at corner supports. Material bridging across plates 

has been removed.

3.  triangular insulators front and rear side are free of 

contaminant. cells with carbon-tracked insulators (black 

streaking) have been replaced.

4.  contact springs and contact screws are properly aligned 

(contact springs not deformed).

5. Bent or broken parts have been repaired or replaced.

• Prefilters/Afterfilters

1. aluminum media and frame are free of contaminant.

2. Frame is square and media is intact.

3.  filters are always installed with drain holes down and 

arrow on their frames in the direction of airflow.

• Cabinet

1. ceramic feed-thru insulators are clean and white.
2. Door gaskets (where applicable) are clean and intact.
3.  component tracks are free of contaminant  

(for component grounding).

4.  Module sumps and bottom drains are clean and free-

flowing.

5. Walls, ceiling and doors are free of heavy buildup.

Содержание CLARCOR Smog-Hog SHN-10

Страница 1: ...Model SHN 20 Shown Smog Hog Electrostatic Precipitator l models SHN 10 SHN 20 SHN 40 AND SHN 50 OWNER S MANUAL ...

Страница 2: ... following information available when contacting UAS UAS ORDER _________________________________________________________________ UNIT MODEL ________________________________________________________________ UNIT SERIAL _________________________________________________________________ SYSTEM ACCESSORIES ______________________________________________________________________________ ___________________...

Страница 3: ...efilters 7 B Mist Stop Filter 7 C Ionizing Sections 7 D Collection Cells 7 E Afterfilters 7 F Power Packs 7 G Push to Test Buttons 7 H Blower 7 I Drive 7 J Discharge Grill 7 K Cabinet 7 L Component Access Door Electrostatics 7 M Access Door Drive Set 7 9 MAINTENANCE 8 A Cleaning Instructions 8 B Component Cleaning Methods 9 C Other Cleaning Considerations 9 D When are Components Clean 9 10 PERIODI...

Страница 4: ...explosive Use non flammable cleaners Keep flammable materials and vapors such as gasoline away from unit The unit should be inspected frequently and contaminants removed to prevent excessive accumulation which may result in flash over or fire damage Operate only in a safe and serviceable condition Operating temperature to the air stream should not exceed 120 F 49 C DANGER WARNING WARNING CAUTION C...

Страница 5: ... 4 2 4 2 02 4 2 PTIONAL IST 3TOP ILTER 3 2 2 7 2 5 4 3 4 42 8 4 2 37 4 4 2 37 4 4 2 43 053 4 4 34 544 3 3 2 2 02 4 2 PTIONAL IST 3TOP ILTER 2 4 4 2 4 2 7 2 5 4 3 4 42 8 4 2 37 4 3 2 2 02 4 2 PTIONAL IST 3TOP ILTER 2 4 2 4 2 4 2 43 053 4 4 34 544 3 7 2 5 4 3 4 4 053 4 4 34 544 053 4 4 34 544 3 2 7 42 8 Smog Hog Electrostatic Precipitator Installation and Service ...

Страница 6: ...to the placement of the precipitator to maximize its effectiveness The number of units required to clean the air will depend on the layout of the room and the concentration of pollutants Because it is necessary to develop proper airflow patterns the placement and number of precipitators should be as suggested by UAS or your local representative B Ducted or Source Capture When your Smog Hog is used...

Страница 7: ...ufficiently sloped 1 5 inches 38mm diameter and vented All plumbing should conform with all state and local codes Appropriate design criteria as provided by a plumbing mechanical contractor should be utilized to ensure proper control of drainage from the SHN Unit 5 DISCHARGE GRILL The four way adjustable air discharge grill can be set to any open position desired A Unducted Installation for area c...

Страница 8: ...nd unit is ready for operation Input to the high voltage power pack should not exceed 130 Volts 60 Hertz This is supplied by a power source or the step down transformer as shown in the wiring diagram inside the main electrical junction box on all units Refer to Appendix B Units are factory wired for the voltage requirement indicated to UAS by the customer The electrical box has knockouts Therefore...

Страница 9: ...Revised 09 15 SMOG HOG SHN Series Models 5 SHN 10 Dimensions and Mounting Hole Locations SHN 20 ...

Страница 10: ...Revised 09 15 SMOG HOG SHN Series Models 6 SHN 40 Dimensions and Mounting Hole Locations SHN 50 T ...

Страница 11: ...ng The insulators along with the cell s long plate design assure maximum efficiency and retention of collected contaminant E Afterfilters Heavy duty reusable industrial aluminum mesh filters aid even air distribution across the cells and trap any collected contaminant that could release from the cells during start and stop operations F Power Supply The proprietary design high voltage power supply ...

Страница 12: ...quired for effective cleaning at reasonable detergent cost Typically 20 1 is recommended as a starting point Experimentation is recommended Never mix acid and alkaline detergent for manual cleaning Detergent mixing could cause rapid heat release gel formation or other undesirable conditions Water Temperature Detergents can be up to twice as effective in hot water and hot water alone is very effect...

Страница 13: ...ssure Washer A self contained pressure washer with a spray wand can be an effective cleaning method providing it is used with caution Care should be taken not to expose collection cell plates to close up and prolonged blasts of high temperature or high pressure water Cell plates deform under continuous exposure to such conditions C Other Cleaning Considerations The previous methods address the cle...

Страница 14: ...or of the cabinet 4 The door gasket should be formed to the complete cabinet lip edge before applying silicone sealant Place the trim edge at the top center of the cabinet lip edge and press gasket in place ending at the same location Do not trim excess 5 Remove door gasket and apply silicone sealant to the inside of gasket or on the inside edge of the cabinet lip edge Place the trim edge at the t...

Страница 15: ... can be accomplished by waiting one minute after placing power in the off position or refer to Figures 4 and 5 The power pack total current output is limited to a maximum of 5 milliamps to ensure personnel safety Troubleshooting Procedures High voltage issues can generally be isolated by referring to the indicator light When the light illuminates high voltage is present from the power pack to the ...

Страница 16: ...ER PACK The power should be placed in the off position to the power pack Carefully disconnect both high voltage wires Ionizer 8 and Collector 7 from the power pack The high voltage wires should carefully be placed away from the ionizer and collector cell power pack connectors eliminating the high voltage wires from contacting the power pack connectors Place the power to the unit in the on position...

Страница 17: ...CATOR LIGHT Sometimes removing the collector cell s and installing the collector cell s into the unit will clear a flashing indicator light condition If not check the causes below Dirty collector cell s contaminant build up requiring manual cleaning Wet collector cell s not properly dried after a wash cycle or manual cleaning procedure Use compressed air to accelerate the drying time Deformed coll...

Страница 18: ...llector cell circuit high voltage wire 7 refer to Figure 13 Fluctuating high voltage during a measurement will indicate an arcing circuit 12 Bench Test Procedure TOOLS REQUIRED One power pack Two high voltage wires 6 ft 1829mm in length with test clips at each end of the wire High voltage probe Refer to operating instructions by the manufacturer If a high voltage probe is not available install a U...

Страница 19: ...l will not maintain high voltages above 7 5 KVDC The collector cell will continuously arc Usually this condition is caused by a power pack above the High Voltage Specifications The power pack should be replaced There is a high voltage problem if the indicator light is flashing 7 If there is an arcing condition determine the problem and repair 8 Disconnect AC cable plug from the wall outlet COLLECT...

Страница 20: ...om component access door and part numbers available when ordering Properly Aligned SHN Assembly QUANTITY ITEM NO PART NO DESCRIPTIONS REQUIRED 1 02 2339 S COLLECTION CELL ASSEMBLY 2 2 02 0037 S IONIZER ASSEMBLY 2 3 37 0027 COLLECTION CELL FEED THRU INSULATOR 1 4 37 0026 IONIZER FEED THRU INSULATOR 1 5 36 0014 CELL IONIZER INSULATOR SPRING 2 6 36 0077 GROUND SPRING 4 7 30 0387 COLLECTION CELL CONTA...

Страница 21: ...MIT SWITCH CABINET DOOR INTERLOCK 20 0005 GASKET EDGE BUNA N 42 0168 BLOWER BELT DRIVE 3 4 SGL 9 7 SHN 10 32 0059 BLOWER BELT DRIVE 3 4 DBL 9 7 SHN 20 32 0036 BLOWER BELT DRIVE 1 SGL 15 15 SHN 40 50 T 32 0063 MOTOR 7 1 2HP 208 230 460 3 60 22 0288 MOTOR 5HP 208 230 460 3 60 22 0023 MOTOR 3HP 190 208 230 460 3 50 60 22 0022 MOTOR 1HP 208 3 60 22 0012 MOTOR 2HP 208 230 460 3 60 22 0039 MOTOR 1 2HP 1...

Страница 22: ... 1 0 0 6 1 0 0 5 1 0 0 4 1 0 0 3 1 0 0 2 1 0 0 1 1 0 0 0 1 0 0 9 0 0 8 0 0 7 P H 2 P H 1 P H 2 1 SHN 20 3 5 0 0 4 4 0 1 H S 1 0 5 2 1 S S C s l x s e v r u c n a f 0 1 H S H S E V R U C W O L F R I A N 3 5 0 0 4 4 0 1 0 0 5 0 0 1 5 1 0 2 5 2 0 3 0 0 0 2 0 5 7 1 0 0 5 1 0 5 2 1 0 0 0 1 0 5 7 0 0 5 0 5 2 0 M F C w o l F r i A External Static Pressure WG 0 0 0 2 0 0 9 1 0 0 8 1 0 0 7 1 0 0 6 1 0 0 5 ...

Страница 23: ... c n a f T 0 5 0 4 H S H S E V R U C W O L F R I A N 5 0 7 0 4 4 T 0 5 0 1 2 3 4 0 0 0 0 1 0 0 0 2 0 0 0 3 0 0 0 4 0 0 0 5 M F C w o l F r i A External Static Pressure WG 0 0 4 1 0 0 3 1 0 0 2 1 0 0 1 1 0 0 0 1 0 0 9 0 0 8 0 0 7 P H 5 P H 3 0 0 6 SHN 50 T SHN 40 SHN SERIES AIRFLOW CURVES ...

Страница 24: ...Revised 09 15 SMOG HOG SHN Series Models 20 SHN 10 20 XB SHN 10 20 APPENDIX B WIRING DIAGRAMS ...

Страница 25: ...Revised 09 15 SMOG HOG SHN Series Models 21 SHN 40 SHN 10 20 M WIRING DIAGRAMS ...

Страница 26: ...Revised 09 15 SMOG HOG SHN Series Models 22 SHN 40 M SHN 40 XB WIRING DIAGRAMS ...

Страница 27: ...Revised 09 15 SMOG HOG SHN Series Models 23 SHN 50 T WIRING DIAGRAMS ...

Страница 28: ...ods manufactured or supplied by others This warranty is subject to any limitations in UAS quotation and may not be modified except by a written instrument signed by the President or Vice President of Sales of UAS THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN ORALOR IMPLIED INCLUDINGANYIMPLIED WARRANTYOF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE OR NONINFRING...

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