U.S. Solid USS-HFIH00001 Скачать руководство пользователя страница 8

For questions please contact the US Distributor for this item

US Distributor: 1-800-209-4177

VI. Operating the Machine

General Operation

The induction heater can be run using either Manual mode or Automatic 

mode. When in automatic mode, simply press the start button to begin 

the preset programming. When in manual mode, the machine will run 

when the pedal is pressed.

Display Buttons

1. Heat- Current is running through the coil as set by the Heat Power Ad-

justment K     nob and heating can take place when this light is on.

2. Retain- When lit up, heat is retained using the current set by the Retain

Power Adjustment Knob.

3. Cool- When lit, indicates that current is no longer running through the

coil, allowing for the workpiece to cool down.

4. Power- When lit, indicates that the machine is on.

5. Operation- Will blink green and beep when machine is running and

power is being brought to the coil.

6. Warning lights (Over Volt, Over Temp, Over Current, Water Lack, Phase

Fail)- When one of these lights turns on, the machine will cease operation,

indicating an issue, depending on the light. Either too much voltage or

current is running, the machine is overheating, the water pressure to the

machine is not high enough, or the phase power is failing.

7. Heat Power Adjustment Knob- This knob controls the current sent

through the coil during manual mode, and during the heating portion of

automatic mode. It is recommended to start at a low current when first

turning on the machine, and slowly increase the current on the knob as

the machine warms up.  The more this knob is turned clockwise, the high-

er the temperature of the workpiece will get.

8. Retain Power Adjustment Knob- This knob controls the current when

in heat retention mode. This is only applicable when the machine is in

automatic mode.

9. Heating Time- When in automatic mode, this gives the time in seconds

for heating the workpiece according to the level on the Heat Power

Adjustment Knob.

10. Retaining Time- When in automatic mode, this gives the time in sec-

onds for heat retention on the workpiece, according to the level on the

Retain Power Adjustment Knob.

11. Cool Time- When in automatic mode, this give the time in seconds for

cooling of the workpiece.

12. Time Display- Displays the time of the current phase when in automat-

ic mode

13. Output Current- Displays the output current in Amps

7

Содержание USS-HFIH00001

Страница 1: ...the equipment carefully read and follow all instructions Failure to do so can lead to serious injury or catastrophic damage to the user machine supplies or surrounding areas All safety suggestions must be followed closely and extreme precaution must be taken to assure proper use of the equipment by only qualified personnel who have read this guide ...

Страница 2: ... 4177 Contents I GETTING STARTED II SAFETY NOTES III SETTING UP THE MACHINE IV BACK OF THE MACHINE DIAGRAM V FRONT PANEL DIAGRAM VI OPERATING THE MACHINE VII MANUAL MODE VIII AUTOMATIC MODE IX OTHER FACTORS X POTENTIAL APPLICATIONS XI TROUBLESHOOTING XII SPECIFICATIONS XIII PARTS LIST 1 ...

Страница 3: ...sizes The company provides a 12 month warranty from the date of the sale During this first year the company is responsible for any replacement parts needed because of manufacturing or material issues After this 12 month period the company will only replace parts at their current retail cost The warranty will only be in effect if all instructions in the manual are followed fully The warranty does n...

Страница 4: ...rea around the machine clear and free of any debris This machine should only be operated by adults who have read and fully understood this manual Never allow operation of this equipment by children Keep fingers and other objects away from the induction coil as this can lead to serious injury Be sure that heated materials are placed in a safe place after heating to avoid fire or injury Only use par...

Страница 5: ...oth pressurized and contains clean and clear tap water Excessively dirty water will lead to breakdown of the machine For the water inputs a splitter may be used so a single water source can provide water for the whole machine For the outputs it is important that each water output is run separately with no connectors Problems can occur if output hoses are connected to one another Once the hoses are...

Страница 6: ... view of the back of the machine Notice where the water inlet and water outlet spots are These may be slightly different based on the model of your machine Also note the ground wire screw which is towards the bottom of your machine In the image the housing is flipped up to show where you can connect the two current carrying wires 5 ...

Страница 7: ...panel for the machine Take special notice of the Warning Lights These lights indicate a problem and the machine will not work if they are lit up They correspond to issues with power current temperature and water pressure For questions please contact the US Distributor for this item 6 ...

Страница 8: ... light Either too much voltage or current is running the machine is overheating the water pressure to the machine is not high enough or the phase power is failing 7 Heat Power Adjustment Knob This knob controls the current sent through the coil during manual mode and during the heating portion of automatic mode It is recommended to start at a low current when first turning on the machine and slowl...

Страница 9: ... After that time has elapsed the program enters Retaining Mode The coil will still be energized but this time at a level specified by the Heat Retaining Adjustment Knob for the duration of the Retaining Time you selected During this period the Retain light will be lit on the machine Finally the machine enters Cooling Mode The coil will not be energized at all during the duration of the Cooling Tim...

Страница 10: ... current and then the retention current Sealing This can be used to seal and cap different machines Be aware of the type of metal being used in the seal Hardening Many metals can be heat treated to induce hardening Most often this process requires quenching right after heating so have a quenching station available Annealing Some heat treated metals actually end up softer This is true of brass Be a...

Страница 11: ...he machine Problem Water lack light comes on Causes Lack of water pressure Leak in hose Solutions Make sure water is coming in pressurised from the source Fix any leaks in the water hoses Problem Over voltage light comes on Cause The machine is not hooked up to the proper voltage Solutions Make sure the machine is hooked up to the appropriate voltage based on the model Problem Over current light c...

Страница 12: ...n Cause Machine has overheated Water is too hot Solutions Give the machine time to cool off and then restart Make sure water is cool enough when entering the machine Remember to always use cool clean water in the machine Problem Clicking and beeping when attempting to start the machine Cause Coil not properly connected Improper coil design Solution Check the connections between the coil and the ma...

Страница 13: ...erature Protection Point 40 C 40 C 40 C Flow Rate of Cooling Water 7 5 L Min 7 5 L Min 7 5 L Min Minimum Wire Gauge 14 gauge 6 gauge 6 gauge Weight 25 kg 35 kg 36 kg Extension Weight Not Applicable 30 kg 35 kg Main Dimensions in 22 x 9 x 19 24 x 10 x 21 24 x 10 x 21 Extension Di mensions Not Applicable 18 x 10 x 15 20 x 10 x 17 Flow Rate of Cooling Water 7 5 L Min 7 5 L Min 7 5 L Min Timer Setting...

Страница 14: ...nce of all of the following parts Basic Parts Quantity Induction Heating Machine 1 Copper Coil 1 Instruction Manual 1 Copper Tubing to construct your own Coil 1 5 ft in length Hose 1 32 feet in length Foot Pedal 1 Additional Parts Customized Coil if requested and ordered online Machine extension for Models USS HFIH00005 and USS HFIH00008 XIII Parts List 13 ...

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