U.S. Boiler Company INDEPENDENCE Скачать руководство пользователя страница 11

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Figure 12: Pilot and Gas Piping, Intermittent

Ignition (EI) (IN3I through IN11 Only)

Figure 11: Pilot and Gas Piping, Continuous Ignition

(Standing Pilot) (IN10 through IN12 Only)

Figure 13: Pilot and Gas Piping, Intermittent

Ignition (EI) (IN12 Only)

8. Install black plastic rings into 1-3/32 inch diameter

holes located below upper louvers of front

removable door.

9. Install front removable door by engaging upper side

edges of panel with side receiving flanges, sliding

up and under top panel flange - seating front door

fully - then sliding down to engage bottom flange

behind lower front tie bar.

Figure 10: Combustion Chamber

Install Pilot/Burner Assembly

(shipped in Gas

Controls Carton). See Figure 10.
1. Remove jacket front removable door.

a. Remove burner access panel located above

burners.

b. Install Pilot/Burner Assembly where noted on

gas manifold.

Insert rear of burner in burner tray slot.

ii.

Position burner over the orifice.

NOTE: The burner to the right may need to

be lifted from the orifice to install pilot/

burner assembly. Reinstall lifted burner

over the orifice.

c. Reinstall burner access panel.

Install Gas Valve

on main gas burner assembly (if not

factory assembled). See Figure 11, 12 or 13.
1. Connect gas valve to manifold.
2. Connect pilot tubing from pilot burner to gas valve

pilot tapping.

3. Continuous Ignition (standing pilot): connect

thermocouple to gas valve.

Install Blocked Vent Switch

with sheet metal screws.

1. Models IN3I - IN9I. Install on rear flange of canopy.

See Figure 14.

2. Models IN10 - IN12. Install on right side of draft

hood. See Figure 15. Reset switch must face away

from draft hood relief opening.

3. Attach black 18-2 harness to Blocked Vent Switch

terminals. Use end with two fully insulated

disconnects.

4. Secure harness to right side jacket panel with clamp.
5. Insert harness through ¾ inch hole in right side

jacket panel. Secure with strain relief bushing.

II. Knocked-Down Boiler Assembly (continued)

Содержание INDEPENDENCE

Страница 1: ...w o h s s a r e b m u N l a i r e S d n a r e b m u N l e d o M r e l i o B e d i v o r p r e b m u N l e d o M r e l i o B N I r e b m u N l a i r e S r e l i o B e t a D n o i t a l l a t s n I r o...

Страница 2: ...l operation it is necessary to add water to this boiler more frequently than once a month consult a qualified service technician to check your system for leaks A leaky system will increase the volume...

Страница 3: ...boiler to shut down and not re start without service If damage due to frozen pipes is a possibility the heating system should not be left unattended in cold weather or appropriate safeguards and alarm...

Страница 4: ...4 Figure 1 Dimensional Drawing...

Страница 5: ...1 9 4 IN9I 760 34 37 3 4 8 17 8 x 15 ft 13 5 10 5 IN10 815 37 1 4 45 38 3 4 45 1 2 18 5 8 3 4 2 14 9 11 6 IN11 885 40 1 2 9 20 1 4 9 x 15 ft 16 3 12 7 IN12 955 43 3 4 21 7 8 1 17 7 13 8 1 15 chimney h...

Страница 6: ...r Optional Return Bush to Drain Valve and or Optional Return G 2 Optional Supply IN3I 6 Required Supply IN7I 12 Optional Supply IN3I 6 Required Supply IN7I 12 H Bush to Syphon Limit Bush to Pressure G...

Страница 7: ...accordance with applicable provisions of local building codes or with Air for Combustion and Ventilation section of the National Fuel Gas Code ANSI Z223 1 NFPA 54 or Sections 8 2 8 3 or 8 4 of Natura...

Страница 8: ...ut of all equipment in space Duct cross sectional area shall be same as opening free area Alternate method for boiler located within confined space Use indoor air if two permanent openings communicate...

Страница 9: ...centered over screws protruding from top of base Lower boiler onto base taking care not to disturb ceramic fiber gasket Secure with 5 16 locknuts and washers provided See Figure 5 4 Loosen nuts on tie...

Страница 10: ...ls 2 Raise rear panel under rear flange of canopy and rest on floor Position rear panel and secure to jacket side panels with sheet metal screws For Models IN10 IN12 secure jacket upper rear panels to...

Страница 11: ...burner in burner tray slot ii Position burner over the orifice NOTE The burner to the right may need to be lifted from the orifice to install pilot burner assembly Reinstall lifted burner over the ori...

Страница 12: ...Mount ignition module mounting bracket to inside of right side panel using 2 6 x sheet metal screws provided 2 Mount ignition module to bracket using 2 8 x sheet metal screws provided 3 Install 3 wir...

Страница 13: ...and 2 Tighten with wrench applied to square shank on back of gauge DO NOT APPLY PRESSURE ON GAUGE CASE since this may destroy calibration of gauge d Install Low Water Cutoff Probe into Tapping K NPT H...

Страница 14: ...o 2 blunt sheet metal screws provided b Mount transformer on Junction Box For Canadian boiler provide strain relief by loosely securing Transformer to Junction Box with wire tie inserted through Trans...

Страница 15: ...in the conduit to the two 2 unused screw terminals IV Packaged Boiler Assembly Figure 19 Draft Hood Attachment E Install Jacket Front Panel F Install Draft Hood Models IN3I through IN9I 1 Locate and...

Страница 16: ...B R Residential Hydronic Heating Installation and Design Guide 3 Boiler piping system of hot water boiler connected to heating coils located in air handling units where they may be exposed to refriger...

Страница 17: ...igure 22 Steam Boiler Piping Minimum NOTICE Failure to pipe boiler as specified in this manual may result in excessive system noise water line fluctuations and water carry over V Piping and Trim conti...

Страница 18: ...of hot water G If a long term pressure test of the hydronic system is required the boiler should first be isolated to avoid a pressure loss due to the escape of air trapped in the boiler To perform a...

Страница 19: ...than those listed above refer to the National Fuel Gas Code ANSI Z223 1 NFPA 54 and or Natural Gas and Propane Installation Code CAN CSA B149 1 or size system using standard engineering methods accept...

Страница 20: ...reater than 2 000 feet above sea level have been specially orificed to reduce gas input rate 4 percent per 1 000 feet above sea level per the National Fuel Gas Code NFPA 54 ANSI Z223 1 Canadian boiler...

Страница 21: ...before proceeding CAUTION Do not use one vent damper to control two heating appliances Provide adequate clearance for servicing 6 152 mm minimum clearance between damper and combustible construction N...

Страница 22: ...ed Arrange venting system so boiler is served by vent damper device 3 Where two or more appliances vent into a common vent the area of the common vent should be at least equal to the area of the large...

Страница 23: ...nt install s et les autres espaces du b timent Mettre en marche les s cheuses tous les appareils non raccord s au syst me d vacuation commun et tous les ventilateurs d extraction comme les hottes de c...

Страница 24: ...by avoiding placement of furniture near thermostat Set heat anticipator to match system requirements See Table 7 In general setting heat anticipator too low will cause boiler to short cycle without b...

Страница 25: ...0 a Vent Damper is continuously powered at Terminal 1 b When there is a call for heat the damper relay coil is energized through Terminal 5 if all limits ahead of the damper are satisfied c Relay coil...

Страница 26: ...26 Figure 31 Wiring Diagrams Steam Continuous Ignition Standing Pilot IN10 thru IN12 Only Probe Low Water Cutoff VIII Electrical continued...

Страница 27: ...ses pilot flame and causes gas valve to turn off main burner and pilot burner gas flow should pilot burner flame extinguish H Steam Boiler with Continuous Ignition Standing Pilot and Probe Low Water C...

Страница 28: ...28 Figure 32 Wiring Diagrams Steam Intermittent Ignition EI Probe Low Water Cutoff VIII Electrical continued...

Страница 29: ...tes after shutdown Ignition Module restarts ignition sequence For Electronic Ignition Trouble Shooting Guide see Page 49 For LED Status Codes see Table 9 on Page 38 I Steam Boiler with Intermittent Ig...

Страница 30: ...30 Figure 33 Wiring Diagrams Steam Continuous Ignition Standing Pilot IN10 thru IN12 Only Float Low Water Cutoff VIII Electrical continued...

Страница 31: ...on resumes when system pressure falls below set point b Low Water Cutoff LWCO Automatically interrupts main burner operation when surface of boiler water falls to lowest permissible operating level No...

Страница 32: ...32 Figure 34 Wiring Diagrams Steam Intermittent Ignition EI Float Low Water Cutoff VIII Electrical continued...

Страница 33: ...w set point b Low Water Cutoff LWCO Automatically interrupts main burner operation when surface of boiler water falls to lowest permissible operating level Normal operation resumes when water returns...

Страница 34: ...rential pressure DIFF for 5 PSI These pressures may be varied to suit individual requirements of the system See Figure 16 3 Remove front removable panel See Figure 35 4 Connect manometer to gas valve...

Страница 35: ...35 Figure 38 Lighting Instructions Continuous Ignition System 7000 ERHC Gas Valve IX System Start up continued...

Страница 36: ...36 Figure 39 Operating Instructions Intermittent Ignition System VR8204 and VR8304 except IN12 Gas Valves IX System Start up continued...

Страница 37: ...37 Figure 40 Operating Instructions Intermittent Ignition System EI VR8304 IN12 only Gas Valves IX System Start up continued...

Страница 38: ...n self corrects within 10 seconds control returns to normal sequence If flame out of sequence remains longer than 10 seconds control will resume normal opera tion 1 hour after error is corrected Check...

Страница 39: ...ycle i Restore boiler power at circuit breaker or fuse box ii Set thermostat to call for heat iii Watch ignition sequence at burner iv If spark does not stop after pilot lights replace ignition module...

Страница 40: ...er cutoff steam only 1 Adjust thermostat to highest setting 2 With boiler operating open drain and slowly drain boiler CAUTION Do not drain below gauge glass 3 Main burners will extinguish when water...

Страница 41: ...l one 1 drill size larger drill size is stamped on orifice iii Reinstall gas orifices and main burners Measure input rate 6 Recheck Main Burner Flame 7 Return other gas fired appliances to previous co...

Страница 42: ...eatment a Remove safety valve b Pour recommended compound into boiler through safety valve opening c Reinstall safety valve in Tapping E with spindle in vertical position See Figures 1 and 2 d Follow...

Страница 43: ...art sample from lower Gauge Glass fitting If sample is not clear repeat cycle of draining boiler and return main and refilling boiler until sample is clear o If after normal operation boiler water bec...

Страница 44: ...on If scale or contamination exceeds 0 2 inches clean probe more frequently g Clean Tapping K to remove old pipe dope and other foreign matter h Apply moderate amount of good quality pipe dope to prob...

Страница 45: ...se fitting clothing 3 Gloves 4 Eye Protection Take steps to assure adequate ventilation Wash all exposed body areas gently with soap and water after contact Wash work clothes separately from other lau...

Страница 46: ...r See Figure 35 2 McDonnell Miller 67 Float Style Only a Weekly or more frequently if necessary Open blow off valve to flush sediment chamber Follow instructions on Blow Down Card affixed to Jacket ad...

Страница 47: ...Remove Pilot Assembly for Servicing Remove machine screw s holding pilot burner to pilot bracket after first removing burner with pilot assembly as described in Paragraph F number 8 above l Use a rou...

Страница 48: ...t as sediment the salts coat the inside of the boiler and the oxygen escapes as a gas The accumulation of sediment eventually isolates the water from contacting the cast iron When this happens the cas...

Страница 49: ...ARY TO RECYCLE THE CALL FOR HEAT MORE THAN ONCE TO CLEAR THE PILOT SUPPLY TUBES OF AIR NOTE IF CONTROL GOES INTO LOCKOUT OR RETRY DELAY RESET THE CALL FOR HEAT CHECK CONTINUITY OF IGNITION CABLE AND G...

Страница 50: ...ompany Wholesale distributor Should you require assistance in locating a U S Boiler Company Distributor in your area or have questions regarding the availability of U S Boiler Company products or repa...

Страница 51: ...1 1D Tie Rod 3 8 16 x 10 80861071 2 Tie Rod 3 8 16 x 12 1 2 80861010 2 Tie Rod 3 8 16 x 17 80861011 2 Tie Rod 3 8 16 x 20 3 4 80861012 2 Tie Rod 3 8 16 x 23 80861049 2 Tie Rod 3 8 16 x 27 1 2 80861014...

Страница 52: ...Rear Draft Hood Carton Assembly 61110033 1 61110043 1 61110053 1 61110063 1 61110073 1 61110083 1 61110093 1 2C Canopy Draft Hood Carton Assembly complete 61110102 1 61110112 1 61110122 1 2D Carriage...

Страница 53: ...91 1 718600491 1 718600591 1 718600691 1 718600791 1 718600891 1 718600991 1 718601091 1 718601191 1 718601291 1 3B Base Wrapper 718600311 1 718600411 1 718600511 1 718600611 1 718600711 1 718600811 1...

Страница 54: ...41 1 618600841 1 618600941 1 618601041 1 618601141 1 618601241 1 3D Burner Tray 1 Inch Main Burners 718600305 1 718600405 1 718600505 1 718600605 1 718600705 1 718600805 1 718600905 1 718601005 1 7186...

Страница 55: ...1 1 1 1 1 1 1 1 3H Right End Jacket Attachment Bracket 7046012 1 1 1 1 1 1 1 1 1 1 3J Base Sealant 6206002 1 1 1 1 1 1 1 1 1 1 3K Screw Self Tapping Type F Phillips Pan Head 1 4 20 x 1 2 Plated 808607...

Страница 56: ...56 Manifold and 1 Main Burners XI Repair Parts continued...

Страница 57: ...82260063 1 82260073 1 82260083 1 82260093 1 82260103 1 82260113 1 82260123 1 4D Natural Gas Only Main Burner Orifice 45 Pink 822711 3 5 7 9 Main Burner Orifice 47 White 822710 12 14 16 18 21 23 4D LP...

Страница 58: ...Part No Quantity IN3I IN4I IN5I IN6I IN7I IN8I IN9I 4 Manifold and Main Burners 40MM MAIN BURNERS ONLY 4A Main Burner 8236135 1 2 3 4 5 6 7 Intermittent Ignition Only 4B Main Burner with 41 Pilot Bra...

Страница 59: ...ice 42 822728 4 5 6 7 8 LP Gas High Altitude 5000 9000 Ft USA Only 4D Main Burner Orifice 54 822734 2 Main Burner Orifice 53 822722 3 4 5 6 7 8 Natural Gas High Altitude 2000 4500 Ft Canada Only 4D Ma...

Страница 60: ...8146AG Included with 5A 1 1 1 5C Compression Nut Fitting 1 4 OD x 1 4 C C Included with 5A 8236109 2 2 2 5D Pilot Tubing 1 4 OD x 40 8236123 1 1 1 5E Gas Valve Robertshaw 7000ERHC S7C 81660156 1 1 1 G...

Страница 61: ...1 1 5H Compression Fitting 1 4 OD x 1 4 CC Honeywell 386449 1 B 8236109 1 1 1 1 1 1 1 1 1 1 5 Pilot Burner and Gas Valve Intermittent Ignition EI LP Propane 5A Pilot Burner Honeywell Q3481B1420 with...

Страница 62: ...62 XI Repair Parts continued...

Страница 63: ...anel 60410033 1 60410043 1 60410053 1 60410063 1 60410073 1 60410083 1 60410093 1 60410103 1 60410113 1 60410123 1 4 Vestibule Panel 60410034 1 60410044 1 60410054 1 60410064 1 60410074 1 60410084 1 6...

Страница 64: ...64 XI Repair Parts continued...

Страница 65: ...Front Top Panel 60410036 1 60410046 1 60410056 1 60410066 1 60410076 1 60410086 1 60410096 1 60410106 1 60410116 1 60410126 1 6B Rear Top Panel 604100361 1 604100461 1 604100561 1 604100661 1 60410076...

Страница 66: ...e See Key No 8B 80160725 Low Water Cutoff McDonnell Miller 67 BC 1 Float Type 80160517 8B Probe for CG400 80160629 1 9 Gauge Glass Extended Shank with Probe LWCO Only 8056128 1 Gauge Glass Standard Sh...

Страница 67: ...11 16 x 4 11 16 x 2 1 8 81361761 1 1 1 1 1 1 1 1 1 1 2 Transformer J Box Adapter Plate 7011001 1 1 1 1 1 1 1 1 1 1 3 Sheet Metal Screw 8 x 1 2 Type B Phillips Head Blunt 80860019 2 2 2 2 2 2 2 2 2 2...

Страница 68: ...1 1 1 1 1 1 1 1 1 1 13 Flame Rollout Switch 13A Flame Rollout Switch 80160044 1 1 1 1 1 1 1 1 1 1 13B Flame Rollout Switch Bracket 7186018 1 1 1 1 1 1 1 1 1 1 14 Blocked Vent Switch 14 Blocked Vent S...

Страница 69: ...ition EI IN12 Only Figure 14 12 Blocked Vent Switch Installation IN3I through IN9I Figure 15 12 Blocked Vent Switch Installation IN10 through IN12 Section III Semi Pak Boiler Assembly Figure 16 13 L40...

Страница 70: ...gnition System 7000 ERHC Gas Valve Figure 39 36 Operating Instructions Intermittent Ignition System VR8204 and VR8304 except IN12 Gas Valves Figure 40 37 Operating Instructions Intermittent Ignition S...

Страница 71: ...Section IX System Start Up Table 8 38 Ignition Module Terminal Cross Reference Table 9 38 Green LED Status Codes Table 10 42 Input Rate Section X Service Instructions Table 11 47 Pilot Burner Location...

Страница 72: ...72 U S Boiler Company Inc P O Box 3020 Lancaster PA 17604 1 888 432 8887 www usboiler net...

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