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Alliance SL

Installation, Operating & Service Instructions

 

•  Normally, the temporary increase in the heated water’s pH level is not harmful, but it may be            

 

   

accompanied by one or more of the following symptoms:

 

 

•  Faint oder of wet cement

   

•  Silky or oily sensation on the skin

   

•  Residue left on dish ware after washing

   

•  Change in hair’s texture after use of soap or shampoo

   

•  Minor skin irritations for those with sensitive skin

 

•  In order to prevent more severe effects of elevated pH, the new water heater MUST be properly flushed prior  

   

to use. To flush the heater, the hot water faucet(s) should be opened and allowed to run until the water  

 

   

becomes cold. Once all of the hot water has been drawn from the heater, bring the water temperature inside  

   

the tank back up to its set point. Then, open one of the hot water faucets and draw a sample of hot water.

 

•  Measure the pH level of the hot water using a pH kit (provided by others). If the pH level of the hot water is  

   

above 9, take a water sample from one of the cold water faucets and measure its pH. If the cold water’s pH      

   

is above 9, the heater is not the source of the water’s elevated pH level. Contact the local water authority if  

   

this is the case. If the cold water’s pH is at or below 9, repeat the above flushing process until a pH of 9 (or  

   

below) is measured in a sample of heated water, and above symptoms subside. If the pH level is still above 9  

   

after multiple flushings, contact US Boiler Company for further recommendations.

CAUTION:

 After a newly installed Alliance heater is initially filled, if water is not drawn from it for several days or 

weeks, the pH level of the water inside the heater may rise higher than what is normally expected, even if the heater 

had been flushed prior to this period of inactivity. To avoid adverse reactions to this elevated pH, the heater MUST be 
properly flushed and a sample of heated water MUST be measured to verify that its pH is 9 or below prior to use.

I.  TPI THERMOSTAT INSTALLATION

 • 

Attaching TPI Thermostat to tank:

 

  

Place hole in back of TPI thermostat over immersion well.  TPI thermostat should fit flush against the  

    tank without immersion well protruding beyond cover of TPI case.  Use self-tapping screw provided 

 

  

(Screw A)

 

to attach TPI directly to the Alliance SL tank. 

(See TPI Diagram 2)

 • 

Inserting the Temperature Sensor:

 

  

Slide temperature sensor all the way into the immersion well – until it contacts the end. 

 

  

(See TPI Diagram 2)

  •  The sensor will measure temperature adequately by resting against the bottom of the immersion  

  well.

 

(Note: Sensor does NOT need to make intimate contact with entire well surface to work properly)

 

•  

CAUTION: Sensor is soldered directly to TPI. DO NOT BEND SHARPLY OR OVERWORK.

J.  TPI WIRING CONTROLS

 

NOTE: CONTROL ELECTRONICS MUST BE POWERED WITH 24VAC.

 

  •  Incoming 24 VAC power must be connected to 24VAC connectors on the bottom right corner of TPI  

  Thermostat.

 

(See TPI Diagram 3)

  •  The TPI 24 VAC only requires 20mA, or about 0.5 Watts.
  •  Connect control wiring to PUMP/TT normally open relay connections (rated for both 24V and 110V  

    wiring) on the bottom left corner of TPI control. 

(See TPI Diagram 3)

  •  TPI Wiring will vary depending on the type of boiler and valve controls in the system.  Consult  

    attached Wiring Diagrams for appropriate wiring configuration for your system.
  •  The Alliance SL water heater may operate as a separate heating zone using either the heating  

    system circulator and an appropriate zone valve, or a separate circulator dedicated for water    

  heating. 

(See Figure 1 & 2)

.

3

 Installation Guidelines 

(continued)

Содержание ALLIANCE SL AL27SL

Страница 1: ...ructions for future reference Models AL27SL AL35SL AL50SL AL70SL AL70CSL Residential Commercial Manual Contents Page 1 General Information 2 2 Specifications Ratings 3 3 Installation Guidelines 5 4 In...

Страница 2: ...e of any hot water system The Company cannot supervise the installation and therefore makes it a specific condition of the warranty that the customer will supervise the installation and use of this pr...

Страница 3: ...14 14 0 45 Additional Performance Specifications Based on 50 F inlet water temperature 200 F boiler supply to coil Outputs may vary depending on boiler size boiler water supply temperature flow rate t...

Страница 4: ...in Diameter in Shipping Weight lbs Cold Water Inlet Hot Water Outlet To Boiler From Boiler T P Valve AL27SL 39 1 4 20 172 3 4 M 3 4 F 3 4 M 3 4 M 3 4 F AL35SL 39 1 4 22 3 4 185 3 4 M 3 4 F 3 4 M 3 4 M...

Страница 5: ...ROTECTION FROM WATER DAMAGE CAUTION All water heaters have a risk of leakage at some unpredictable time IT IS THE CUSTOMER S RESPONSIBILITY TO PROVIDE A CATCH PAN OR OTHER ADEQUATE MEANS SO THAT THE R...

Страница 6: ...er location All water supply fittings on this heater are brass do not over tighten or strip threads It is recommended to use a union as per Figures 1 2 and 3 Do not apply heat directly to the cold wat...

Страница 7: ...than what is normally expected even if the heater had been flushed prior to this period of inactivity To avoid adverse reactions to this elevated pH the heater MUST be properly flushed and a sample o...

Страница 8: ...AND PREPARING THE WATER HEATER Remove the cardboard box which comes packaged with the heater It should contain the following TPI thermostat T P valve and a Tee foamed lid and screws B LOCATION Solid...

Страница 9: ...tter water can cause scalding injuries Appropriate caution must be taken when using hot water Special supervision must be given to those who cannot act quickly such as children disabled or elderly per...

Страница 10: ...rating temperature 4 Adjust left side lever to the desired differential See Figure at right and TPI Diagram 1 The TPI thermostat will call for heat when the tank temperature has fallen to the set diff...

Страница 11: ...104362 08 1 23 Alliance SL Installation Operating Service Instructions Indicating Light Temperature Adjust Differential Adjust Screw A TPI CONTROL DIAGRAM 2 TPI CONTROL DIAGRAM 1 6TPI Control Diagram...

Страница 12: ...structions Outgoing 24V wires to relay or zone valve Incoming 24V power connection Outgoing 110V wires to circulator Chase Nipple Conduit Incoming 24V power connections NOTE Use proper conduit and cha...

Страница 13: ...Installation Operating Service Instructions Installation Diagram Using Zone Valves Installation Diagram Using Separate Circulator Figure 2 Installation Using Circulator Figure 1 General Configuration...

Страница 14: ...14 104362 08 1 23 Alliance SL Installation Operating Service Instructions Figure 3 Commercial 7 Installation Piping Figures continued...

Страница 15: ...sing Tank Flange L Nut Small outside O ring Large inside O ring Proper Tightening Sequence for Top Mount Coil CAUTION Does not require excessive force to seal properly 3 2 1 6 4 7 2 5 3 8 1 Incorrect...

Страница 16: ...1 23 Alliance SL Installation Operating Service Instructions Standard Wiring for Circulator with Boiler Maintaining a Temperature of 180 Wiring for Burner Control L8148E 9 Circulator Burner Control Wi...

Страница 17: ...17 104362 08 1 23 Alliance SL Installation Operating Service Instructions Wiring for 4 Zone Valve Wiring for 3 Wire Zone Valve 10 Zone Valve Wiring Diagrams...

Страница 18: ...18 104362 08 1 23 Alliance SL Installation Operating Service Instructions Switching Relay R8845U or SR 501 Switching Relay SR 502 or SR 503 11 Switching Relay Wiring Diagrams...

Страница 19: ...19 104362 08 1 23 Alliance SL Installation Operating Service Instructions Switching Relay SR 504 with Priority Option 11 Switching Relay Wiring Diagrams continued...

Страница 20: ...Immersion Well 105616 01 4 Drain Valve 102802 01 5 O Ring 1 3 16 in 111964 01 6 Outer O Ring 6 3 4 in 101539 01 Inner O Ring 6 1 4 in 7 Gasket Kit 107180 01 8 Hardware Kit 101538 01 TPI Control 10137...

Страница 21: ...action has solved your problem contact U S Boiler Company LLC as follows to obtain the number of a qualified service person in your area SALES SUPPORT U B BOILER COMPANY LLC P O BOX 3020 LANCASTER PA...

Страница 22: ...g the repair of replacement of such component parts YOUR ACTION When you discover a defect immediately notify the dealer from whom the heater was purchased If you cannot locate the dealer contact the...

Страница 23: ...23 104362 08 1 23 Alliance SL Installation Operating Service Instructions SERVICE RECORD SERVICE PERFORMED DATE...

Страница 24: ...24 104362 08 1 23 Alliance SL Installation Operating Service Instructions U S Boiler Company LLC P O Box 3020 Lancaster PA 17604 1 888 432 8887 www usboiler net...

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