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Alliance SL

Installation, Operating & Service Instructions

PLEASE READ INSTRUCTIONS CAREFULLY  

BEFORE INSTALLING WATER HEATER

U.S Boiler Company, LLC – (herein called the Company) intends that this Alliance SL™ Indirect-

Fired Water Heater be used as a separate zone to a heating system boiler.

The company specifically does not warrant this tank for high temperature applications such as 

wood stoves or applications that supply steam to the Alliance SL heat exchanger coil. Such use 

of this product will automatically void the warranty. The Alliance SL can be used with any steam 

boiler as long as hot water is supplied to the indirect water heater as prescribed in this manual.

The design anticipates the proper installation and care in use of the product. There is risk of 

property damage and personal injury inherent in the use of any hot water system. The Company 

cannot supervise the installation and therefore makes it a specific condition of the warranty that 

the customer will supervise the installation and use of this product to be sure they are performed 

in accordance with safe guidelines and proper local or national codes.

Generalized instructions and procedures cannot anticipate all situations.  For this reason, only 

qualified installers should perform the installation.  A qualified installer is a person who has 

licensed training and a working knowledge of the applicable codes, regulations, tools, equipment 

and methods necessary for safe installation of a boiler system and an indirect water heater.

An installation checklist has been provided to help the customer ensure that all procedures for a 

safe installation have been followed.

If questions regarding installation arise, check with your local plumbing and electrical inspectors 

for proper procedures and codes. Local codes take a precedent over instructions in this manual.

1

 General Information

Содержание ALLIANCE SL AL27SL

Страница 1: ...ructions for future reference Models AL27SL AL35SL AL50SL AL70SL AL70CSL Residential Commercial Manual Contents Page 1 General Information 2 2 Specifications Ratings 3 3 Installation Guidelines 5 4 In...

Страница 2: ...e of any hot water system The Company cannot supervise the installation and therefore makes it a specific condition of the warranty that the customer will supervise the installation and use of this pr...

Страница 3: ...14 14 0 45 Additional Performance Specifications Based on 50 F inlet water temperature 200 F boiler supply to coil Outputs may vary depending on boiler size boiler water supply temperature flow rate t...

Страница 4: ...in Diameter in Shipping Weight lbs Cold Water Inlet Hot Water Outlet To Boiler From Boiler T P Valve AL27SL 39 1 4 20 172 3 4 M 3 4 F 3 4 M 3 4 M 3 4 F AL35SL 39 1 4 22 3 4 185 3 4 M 3 4 F 3 4 M 3 4 M...

Страница 5: ...ROTECTION FROM WATER DAMAGE CAUTION All water heaters have a risk of leakage at some unpredictable time IT IS THE CUSTOMER S RESPONSIBILITY TO PROVIDE A CATCH PAN OR OTHER ADEQUATE MEANS SO THAT THE R...

Страница 6: ...er location All water supply fittings on this heater are brass do not over tighten or strip threads It is recommended to use a union as per Figures 1 2 and 3 Do not apply heat directly to the cold wat...

Страница 7: ...than what is normally expected even if the heater had been flushed prior to this period of inactivity To avoid adverse reactions to this elevated pH the heater MUST be properly flushed and a sample o...

Страница 8: ...AND PREPARING THE WATER HEATER Remove the cardboard box which comes packaged with the heater It should contain the following TPI thermostat T P valve and a Tee foamed lid and screws B LOCATION Solid...

Страница 9: ...tter water can cause scalding injuries Appropriate caution must be taken when using hot water Special supervision must be given to those who cannot act quickly such as children disabled or elderly per...

Страница 10: ...rating temperature 4 Adjust left side lever to the desired differential See Figure at right and TPI Diagram 1 The TPI thermostat will call for heat when the tank temperature has fallen to the set diff...

Страница 11: ...104362 08 1 23 Alliance SL Installation Operating Service Instructions Indicating Light Temperature Adjust Differential Adjust Screw A TPI CONTROL DIAGRAM 2 TPI CONTROL DIAGRAM 1 6TPI Control Diagram...

Страница 12: ...structions Outgoing 24V wires to relay or zone valve Incoming 24V power connection Outgoing 110V wires to circulator Chase Nipple Conduit Incoming 24V power connections NOTE Use proper conduit and cha...

Страница 13: ...Installation Operating Service Instructions Installation Diagram Using Zone Valves Installation Diagram Using Separate Circulator Figure 2 Installation Using Circulator Figure 1 General Configuration...

Страница 14: ...14 104362 08 1 23 Alliance SL Installation Operating Service Instructions Figure 3 Commercial 7 Installation Piping Figures continued...

Страница 15: ...sing Tank Flange L Nut Small outside O ring Large inside O ring Proper Tightening Sequence for Top Mount Coil CAUTION Does not require excessive force to seal properly 3 2 1 6 4 7 2 5 3 8 1 Incorrect...

Страница 16: ...1 23 Alliance SL Installation Operating Service Instructions Standard Wiring for Circulator with Boiler Maintaining a Temperature of 180 Wiring for Burner Control L8148E 9 Circulator Burner Control Wi...

Страница 17: ...17 104362 08 1 23 Alliance SL Installation Operating Service Instructions Wiring for 4 Zone Valve Wiring for 3 Wire Zone Valve 10 Zone Valve Wiring Diagrams...

Страница 18: ...18 104362 08 1 23 Alliance SL Installation Operating Service Instructions Switching Relay R8845U or SR 501 Switching Relay SR 502 or SR 503 11 Switching Relay Wiring Diagrams...

Страница 19: ...19 104362 08 1 23 Alliance SL Installation Operating Service Instructions Switching Relay SR 504 with Priority Option 11 Switching Relay Wiring Diagrams continued...

Страница 20: ...Immersion Well 105616 01 4 Drain Valve 102802 01 5 O Ring 1 3 16 in 111964 01 6 Outer O Ring 6 3 4 in 101539 01 Inner O Ring 6 1 4 in 7 Gasket Kit 107180 01 8 Hardware Kit 101538 01 TPI Control 10137...

Страница 21: ...action has solved your problem contact U S Boiler Company LLC as follows to obtain the number of a qualified service person in your area SALES SUPPORT U B BOILER COMPANY LLC P O BOX 3020 LANCASTER PA...

Страница 22: ...g the repair of replacement of such component parts YOUR ACTION When you discover a defect immediately notify the dealer from whom the heater was purchased If you cannot locate the dealer contact the...

Страница 23: ...23 104362 08 1 23 Alliance SL Installation Operating Service Instructions SERVICE RECORD SERVICE PERFORMED DATE...

Страница 24: ...24 104362 08 1 23 Alliance SL Installation Operating Service Instructions U S Boiler Company LLC P O Box 3020 Lancaster PA 17604 1 888 432 8887 www usboiler net...

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