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2.  Pull  out  the  axle  (2)  along  with  a  washer  from  wheel 

assembly.

3.  Remove a spacer from right side of the wheel.

4.  Place  a  support  (wooden  block)  below  the  frame  to 

revent the vehicle from falling.

5.  Lift the front fork assembly up, dislocate the brake panel 

along with cables and slide the wheel out.

6.  Reverse the procedure for reassembling. Locate the lug 

on  fork  leg  L  to  the  slot  in  the  brake  panel  while 
reassembling.

REAR WHEEL REMOVAL

1.  Remove the rear brake adjuster (1) and disconnect the 

brake rod.

2.  Remove the split pin (2) and the nut (3) from torque link 

mounting  with  the  brake  panel  and  disconnect  the 
torque link.

3.  Remove the axle nut (4). Pull out the axle (5).

4.  Tilt  the  vehicle  to  the  left  and  take  out  the  wheel 

assembly along with the brake panel assembly.

5.  For  locating  and  reassembling  the  rear  wheel  easily, 

engage gear. This will arrest the free movement  of  the  
drum  sprocket.

6.  Reverse the procedure for reassembly.

Always  make  sure  that  whenever  the  wheel  is  removed,  L  and 
refitted axle nut is properly retightened to the specified torque and 
chain slackness is adjusted to the specified limit.

Once the split pins are removed, replace them with new ones.

WARNING

MAINTENANCE

39

MAINTENANCE

Содержание TVS StaR HLX 150

Страница 1: ...lers Authorised Service Centers at specified regular intervals Happy Riding TVS MOTOR COMPANY LIMITED All information illustrations photographs and specifications contained in this owner s manual are...

Страница 2: ...CONTENTS Information 03 Safe Riding Tips 04 Know your TVS StaR HLX 150 07 Riding your TVS StaR HLX 150 21 Maintenance 26 Services Record Sheet 40 Technical Specifications 42 CONTENTS CONTENTS 2...

Страница 3: ...e tightened Engine cum transmission oil to be replaced Timely performance of the first free service will ensure optimum service life and performance from the engine WARNING CAUTION Operating this vehi...

Страница 4: ...head injury Always wear good quality helmet You should also have good suitable eye protection Know your limits Ride within the boundaries of your own skill at all times Knowing these limits and stayin...

Страница 5: ...cle 6 Riding down hills and while cornering close throttle and down shift the gear to take advantage of gearbox and engine which acts as an additional brake This will avoid the loss of control over th...

Страница 6: ...the TVS motorcycles are tested in the factory for optimum fuel efficiency and lowest possible CO levels Kindly do not disturb the Carburettor settings as this may lead to higher fuel consumption and a...

Страница 7: ...eferring to special information Frame number The frame serial number is stamped on the left side of the steering head tube The engine serial number is stamped on the top surface of left hand side cran...

Страница 8: ...7 High low beam switch 8 Speedometer assembly 9 USB Charger 10 Ignition switch cum steering lock 11 Hazard switch 12 Rear view mirror R 13 Front brake lever 14 Throttle grip 15 Headlamp switch 16 Ele...

Страница 9: ...Front brake cable 8 Lock cover frame L 9 Handle pillion 1 Spark plug 2 Gauge oil level 3 Rear brake pedal 4 Kick starter lever 5 Cover frame R screw 6 Rear shock absorber R 7 Pillion foot rest R 8 Mu...

Страница 10: ...ard 4 Rider foot rest 5 Front turn signal lamp R 6 Housing head lamp front visor VEHICLE REAR SIDE 1 Tail brake lamp assembly 2 Rear turn signal lamp R 3 Rear number plate 4 Reflex reflector 5 Rear tu...

Страница 11: ...y cannot be removed in this position 3 LOCK position TVS StaR steering can be locked in both left and right directions To lock the steering turn the handle bar all the way to the left or right Insert...

Страница 12: ...left side turn signal indicator lamp flashes 5 Gear position indicators Indicates the gear position When the gear position becomes neutral a green colour neutral indicator N st nd rd th glows All othe...

Страница 13: ...flashes along with the indicator 4 Clutch lever Use clutch lever to disengage the drive to the rear wheel while shifting the gears Pressing the lever disengages the drive 1 CAUTION WARNING 2 3 5 6 Alw...

Страница 14: ...speedometer lamps and tail lamp glows when the knob is positioned at and engine is running 3 Throttle grip Engine speed is controlled by the rotation of the throttle grip Twist it towards you to incr...

Страница 15: ...tion for closing Take out the and move the lid back to its original position KNOW YOUR TVS StaR HLX 150 15 KNOW YOUR TVS StaR HLX 150 WARNING Avoid spilling of fuel on the hot engine Never refill fuel...

Страница 16: ...position as this may drain off entire fuel while riding the vehicle It is good practice to turn the fuel cock lever OFF position when the engine is not running NOTE While riding with fuel cock lever...

Страница 17: ...lever by toe and down shifting to lower gears by pressing the rear end of the lever by heel once for each gear REAR BRAKE PEDAL Rear brake pedal is located on the right side of the vehicle Press the...

Страница 18: ...stand To place the vehicle on the centre stand 1 hold the handle bar left grip with left hand and pillion handle with right hand Place your foot firmly on the centre stand extension 1a and press down...

Страница 19: ...hole provided in the fuel tank while ensuring the availability of rubber cushion on the hole gently press and lock with the key by rotating in anti clockwise direction COVER FRAME R Cover frame R can...

Страница 20: ...rge any other device other than one mobile phone at a given time 3 Do not try to force the USB connector in check if it is inserted in the appropriate direction to prevent damage It is recommended to...

Страница 21: ...t pressure Page no 37 Adequate tread depth no cracks or cuts Battery Proper working of horn brake lamp turn signal lamps and neutral lamp Electrolyte level page no 32 Lighting Head lamp high low beam...

Страница 22: ...en to meet the characteristics of the engine The rider should always select the most suitable gear to achieve the necessary speed and pulling power smoothly Starting the engine Turn the fuel cock leve...

Страница 23: ...ck to OFF position CAUTION Never mix oil in petrol in the fuel tank NOTE Use fuel additives in petrol as recommended by the respective manufacturer for low carbon deposition WARNING Reduce speed to a...

Страница 24: ...clutch This will reduce the life of clutch and affect the performance of the vehicle and fuel economy Air cleaner element A dirty air cleaner restricts airflow increases fuel consumption Clean the ai...

Страница 25: ...rous traffic situation Fast acceleration wastes fuel Fuel is wasted whenever you suddenly accelerate or apply brake Avoid unnecessary idling While waiting for someone or stopping in signals for long t...

Страница 26: ...n chain and wheel components etc are key items and require very special and careful servicing TVS Motor Company Limited strongly recommends that the jobs as per the maintenance schedule be performed b...

Страница 27: ...R Compression pressure I I Air cleaner elements I C I C I C I C I C Engine breather pipe C C C C 2 Carburettor assembly C A C A C A C A 2 Tappet clearance I A I A I A I A I A Fuel cock sediment bowl...

Страница 28: ...A I A I A Battery electrolyte level I T I T I T I T I T 5 Specific gravity and voltage I I I I I Brakes I A I A I A I A I A Tyres air pressure I A I A I A I A I A 6 Idling CO I S I S I S I S I S R Rep...

Страница 29: ...R C A C A Compression pressure I I I I I Air cleaner elements I C I C R I C I C I C Engine breather pipe C C C C C C 2 Carburettor assembly C A C A C A C A C A C A 2 Tappet clearance I A I A I A I A...

Страница 30: ...p beam I A I A I A I A I A I A Battery electrolyte level I T I T I T I T I T I T 5 Specific gravity and voltage I I I I I I Brakes I A I A I A I A I A I A Tyres air pressure I A I A I A I A I A I A 6...

Страница 31: ...if they meet all the performance and specification levels RECOMMENDED LUBRICANTS Interval Initial Every Every Every Item 500 750 km 2500 3000 km 5000 6000 km 8500 9000 km Throttle grip Grease Speedome...

Страница 32: ...terminal of the battery Once the battery is charged initially never add diluted sulphuric acid Use only distilled water for topping up Never add tap water Do not pull battery by its wires while remov...

Страница 33: ...l Check the engine cum transmission oil level periodically 1 Place the vehicle on centre stand on a flat surface Remove the gauge oil level wipe it clean and insert the gauge oil level in its hole wit...

Страница 34: ...inimum level add recommended oil upto the maximum level mark CLUTCH ADJUSTMENT Clutch lever free play is one of the most important adjustments which you may need to check in between services for bette...

Страница 35: ...Adjust the spring load by shifting the adjuster to the required notch according to the different load and road conditions The more you compress the shock absorber spring the more it becomes stiff BRAK...

Страница 36: ...the brake is applied the index mark 1 on the cam brake should be within the range on the wear limit indicator 2 on the front and rear brake panel assembly In case of the mark going beyond consult the...

Страница 37: ...n causes premature wear or damage to the drive chain and sprockets The drive chain must be cleaned checked lubricated and adjusted at specified intervals mentioned in the maintenance schedule Higher c...

Страница 38: ...icate the drive chain using TRU SPRAY TRU4 oil and re fix the dust seal chain cover FRONT WHEEL REMOVAL 1 Remove axle nut 1 along with a washer from front wheel axle If the vehicle is used under sever...

Страница 39: ...2 Remove the split pin 2 and the nut 3 from torque link mounting with the brake panel and disconnect the torque link 3 Remove the axle nut 4 Pull out the axle 5 4 Tilt the vehicle to the left and tak...

Страница 40: ...Servicing Dealer s reading stamp and sign 1 First service 500 700 km 2 Second service 2500 3000 km 3 Third service 5500 6000 km 4 Fourth service 8500 9000 km 5 Fifth service 11500 12000 km 6 Sixth ser...

Страница 41: ...no date Servicing Dealer s reading stamp and sign 7 Seventh service 17500 18000 km 8 Eighth service 20500 21000 km 9 Ninth service 23500 24000 km 10 Tenth service 26500 27000 km 11 Eleventh service 29...

Страница 42: ...ing rpm 1400 100 rpm u n d e r w a r m condition Starting system Kick starter and Electric starter Under warm condition with single rider 69 kg TRANSMISSION Clutch Wet Multi plate type Transmission 4...

Страница 43: ...lic shocks with rectangular swing arm Trail length 75 mm TYRE Front tyre 2 75 X 17 41P DURAGRIP Rear tyre 90 90 X 18 51P DURAGRIP Tyre pressure 2 Front 1 73 kg cm 25 PSI 2 Rear Solo 2 0 kg cm 28 PSI 2...

Страница 44: ...res reserve 2 0 litres Engine cum transmission oil and capacity 1000 ml Front fork oil and capacity IOC teleshockab oil 146 2 5 ml per leg Specifications are subject to change without notice Using the...

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