Tuthill Sotera TS06AE71 Скачать руководство пользователя страница 10

Preparing for Service: 



Close the belly valve of the supply tank. 



Close the valve on the vapor return line. 



Close the manual valve in the supply line on eh inlet 
side of the meter.  If no manual valve exists on the inlet 
side, consult the dispenser manufacturer on installer for 
procedures to depressurize the system. 



Slowly open the valve/nozzle on the end of the supply 
line  



After product is bled off, close the valve/nozzle at the 
end of the supply line. 



Open the bleed valve provided by your installer to re-
lieve the system pressure.  Product will drain from the 
meter system. 



As product is bleeding from the bleed valve, slowly reo-
pen and close the valve/nozzle on the discharge line.  
Repeat this step until the product stops draining from 
the bleed valve and discharge line valve/nozzle. 



Leave the discharge line valve/nozzle open while work-
ing on the system. 

 

 

General Service: 



Do not scratch or mar any of the precision machined 
surfaces by prying or sanding parts. 



Torque specifications.  All fasteners such as screws and 
bolts should be torqued to proper specifications.  See 
the “Torque Chart” in this manual. 



Stone the machined surfaces when reassembling the 
meter to assure the machined surfaces are free of burrs 
and scratches. 



Repair pulled threads with threaded insert fasteners.  
These can be used in many instances.  Contact your full
-service distributor for advice if this occurs. 



Coating threads:  When removing and replacing bolts 
and screws in a meter, always coat the threads with anti
-seize. 



Removing flange seals:  When removing the flange 
assembly, always carefully remove the O-ring seal.  
Make sure that the flange surface is clean.  Discard and 
replace the old O-ring seals if it is nicked or scratched in 
any way.  It is undamaged, it can be re-used. 



Examine all fasteners:  make sure fasteners are not 
bent, rusted, or have pulled or burred threads.  The 
threads should all appear evenly placed.  If the bolts are 
bent, check the housing and cover for flatness.  Use a 
straight edge to determine flatness.  Use a stone to 
remove any  burrs on the flat surfaces for the housing. 



Look for gaps:  When disassembling a meter, use a 
feeler gauge to check for gaps between the post and 
gear plates and housing.  If you do find gaps, check the 
plates for flatness with a straight edge.  Gaps can be 
caused by shock problems that must be resolved.  Con-
tact your  full service distributor, or the Service Depart-
ment at TUTHILL meters for assistance if this occurs. 



Check the O-Rings:  O-rings should be smooth. 

 

Cracked or worn O-rings should be replaced.  However, 
a more serious problem of shock my have occurred if 
the O-rings are nibbled or extruded.  Shock problems 
must be verified and resolved.  Contact your  full service 
distributor, or the Service Department at TUTHILL me-
ters for assistance if this occurs. 



Check the post and gear plates:  Check the plates for 
flatness.  Use a straight edge.  Warped plates can be 
caused by hydraulic shock  problems that must be re-
solved.  Contact your  full service distributor, or the Ser-
vice Department at TUTHILL meters for assistance if 
this occurs. 



Weights & Measures:  Check with the regulatory agency 
that governs Weights and Measures in your area.  Re-
moving a seal wire may require Weight & Measures 
recalibration. 

Danger!!                  Danger!!                  Danger!! 

Relieve all internal pressure before servicing.        

Line pressure must be 0.0 PSI 

Serious injury or death from fire or explosion could result from maintenance of an 

improperly de-pressurized and evacuated system. 

10 

Flow  Meter  Maintenance 

Содержание Sotera TS06AE71

Страница 1: ...S06AE93 __ TS06AE96 with ELNC __ TS06AE71 __ TS06AE72 __ TS06AE73 S No __________________ The flow meter shipped under this general manual has specifically ACCESSORIES REGISTER Backpressure Valve None Strainer RAD register adaptor Vapor Eliminator EMR Register Differential Valve ELNC Register TS06AS86 with thermo well TS06A LPG Anodized Aluminum Electronic Dispenser Meter TS06LPG 6 22 2012 ...

Страница 2: ...eter Maintenance 7 10 Disassembly Flow Meter 9 Inlet Check Valve 10 Strainer 10 Vapor Eliminator 10 Differential Valve 10 Parts List Meter Strainer 13 Differential Valve 11 Inlet Check Valve 11 Vapor Eliminator 11 Troubleshooting 14 SCL Pulser Assembly 15 16 Meter calibration 16 ...

Страница 3: ...nt of a large gas leak Evacuate the area and notify the fire department or oth er appropriate authorities In the event of a small contained gas leak Isolate and stop the leak Prevent accidental ignition Prevent entrance of gas into other portions of the build ing Be aware that LPG is heaver than air and will seek lower levels Evacuate all people from the danger zone See that the gas is dispersed b...

Страница 4: ...means of support It is recommended that a strainer be installed upstream of each meter to prevent damage from foreign matter such as weld slag pipe scale etc A means to calibrate and prove the meter should be provid ed during installation An easy means for diverting flow into a calibration vessel should be considered Operation Requirements Upstream lines must be maintained full to prevent air from...

Страница 5: ...ter inlet valve and allow the meter and pip ing to fill slowly by gravity Crack open the outlet valve and start the pump then slowly open the inlet valve until the system is up to pressure Open the outlet valve fully to establish full flow Check the flow rate to assure the meter is operating within specified rates The meter is not designed to operate on air but the design and materials of construc...

Страница 6: ... 5 6 2 3 5 4 EMR ground 1 The SCL is model specific and in some cases also application specific Do NOT transfer to another flow meter without consulting with Tuthill 2 Use 4 conductor shielded cable 3 Terminate shields at receiving instrument register 4 Move W1 shunt jumper to match operating voltage 5 S1 must be in Q position 6 Output signal has an internal pull up resistor 1000 Ω on each channel...

Страница 7: ...057 ELPS 2057 AC power supply barrier EL0300 5 SCL inside flow meter front cover 1 This drawing does not guarantee compliance for intrinsically safe apparatus Refer to CD1000 CD1001 and State National electrical codes 2 Terminate shields only at J1 4 3 Cable lengths are limited by entity parameters ...

Страница 8: ...ith Backlight Display 10 1 Pulse AC powered through EL2057 1 This drawing does not guarantee compliance for intrinsically safe apparatus Refer to CD1000 CD1001 and State National electrical codes 2 Cable lengths are limited by entity parameters 3 ELPS output option Install U1 R3 TB6 ...

Страница 9: ... installed in the vapor vent line to allow removal of the strainer or service on the meter The vapor release vent line must be returned to the vapor space of the supply tank and normally should not be made common with the other vapor return lines or pump by pass lines When properly installed this line must permit free flow in either direction If the vent line is closed the meter will not function ...

Страница 10: ...Discard and replace the old O ring seals if it is nicked or scratched in any way It is undamaged it can be re used Examine all fasteners make sure fasteners are not bent rusted or have pulled or burred threads The threads should all appear evenly placed If the bolts are bent check the housing and cover for flatness Use a straight edge to determine flatness Use a stone to remove any burrs on the fl...

Страница 11: ...11 Flow Meter Maintenance ...

Страница 12: ...spect the meter body for damage Use 200 grit paper to remove small scratches and blemishes if the dam age is more than superficial replace the body Inspect the post and post plate Replace if there is any wear Inspect the O ring seals and replace any damaged or brittle seals Reinstall the meter in reverse order Install a new oval gear set 17 if necessary Gears should be perpendicular to each other ...

Страница 13: ...rential valve outlet flange Remove the meter as detailed in the METER DISAS SEMBLY section Remove the back check valve assembly 11 Manually open and close the valve to assure proper operations Inspect for dirt of salt build up and clean if necessary Inspect the seals for wear or damage Replace worn or brittle seals Reassemble the valve and install in the strainer hous ing This valve is optional an...

Страница 14: ...STPL SHCS FS2801 2 1 Cover 2 4 Differential Valve CP6101 3 1 O Ring UL Buna SL3224 4 1 Valve Body 3 4 Differential Valve MP6100 5 1 O Ring UL Buna SL3132 6 1 Spring 3 4 Differential Valve MS8035 7 1 Repair Kit Piston 3 4 Differential Valve RK4000 7a 2 U Cup Seal UL Viton SL1212 U 7b 1 O Ring Sq Cut UL Buna SL3212 SQ 7c 1 Seal Retainer ST6102 7d 1 Piston Brass 3 4 Differential Valve MP4000 Item Qty...

Страница 15: ...15 Exploded View ...

Страница 16: ...14 nss nss 17 Gear Set 1 GS550CC 2 GS550CC R 18 O Ring Buna 2 SL3151 4 SL3151 R 19 Meter Body 1 MB2551 2 MB2551 20 1 4 20 x 3 25 SHCS 4 FS2911 4 FS2911 21 Dowel Pins 2 MS2001 4 MS2001 22 Cover Chamber 1 MP2574 2 MP2574 22b SCL Assembly 5V regulated 1 EL0300 5 1 3 2 EL0300 5 1 3 R SCL Assembly 6 12 V or EL0300 5 3 3 or EL0300 5 3 3 23 1 4 20 x 1 25 SHCS 4 FS1803 8 FS1803 24 Gasket Dust Cover 1 SL70...

Страница 17: ...eck pump by pass setting Faulty non functioning pump Differential vale not open or not functioning Replace valve Meter frozen due to build up of salts or frozen material Clean meter internals and inspect for damage Vapor vent line valve shut or obstruction in vapor vent line Open valve or remove obstruction Strainer dirty and plugged Clean Strainer U Cups on differential valve leaking Replace U Cu...

Страница 18: ... an ECF of 0 925 100 108 would be programmed into the SCL and the output pulse frequency would be equivalent to the se lected base resolution of 100 PPL LINEARIZER MODE If a metering device is not producing an output within the limits of accuracy required for an application the SCL may be used as a linearizer A linearizer is a device which rec ognizes the output frequency of the metering device an...

Страница 19: ...5 45 increase in the prover volume To obtain a greater increase in the prover volume S2 must be placed in the minus position and S3 and S4 rotated to the proper position to obtain the desired change in pulse resolution The opposite is true if S2 is already in the minus position at the beginning of calibration Finally Re seal the flow meter Enter date and correction on the permanent flow meter reco...

Страница 20: ...20 NOTES ...

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